Resume - A Mechanical Engineer with Masters Degree in Quality Assurance Technology (M.tec...

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Resume #37045

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Present Employment:
Name of Company: GALFAR ENGINEERING & CONTRACTING LLC., Muscat
Position Held: QA/QC Manager
Period (From – To): 01 August 2005 to till date
Project Handled: PDO Kouther Gas Plant (Petrofac + Galfar)
Key Job Responsibilities:
* Head the site QA/QC team of Inspectors for Material receiving, Welding, Mechanical, E&I, Painting & Civil.
* Obtain approval from client for company and sub contractor procedures after initial review.
* Responsible for Preparation of Project Quality Plan, Procedures, Document Control, Control of Records, Control of Non Conformance Issues, Corrective Action, Preventive Action and Internal Quality Audit.
* Develop project specific PQP, QCP/ITP & Work instruction for each section of the work
* Arrange for various NDE such as RT,UT,PT,MT, soil compaction test, FDT and welder qualification tests using PDO approved third party contractors.
* Arrange & conduct Material receiving inspection..
* Establish liaison with Clients on all matters relating to QA/QC
* Report regularly to the Corporate QA/ QC Manager regarding the status of project QA/QC works.
* Review and control deviations in the construction activities with particular focus on QA/QC activities
* Ensure that all required inspection and testing records are progressively and systematically generated and compiled for hand-over to Clients
* Prepare and submit final test packages / dossiers like Material submittals, hydro test packages, Tie-in package, Civil, E&I package and final As-Built drawings etc.,

Previous Experience:
Name of Company: AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD, KSA
Position Held: SR. QA/QC Engineer
Period (From – To): 07 May 2004 to 30 June 2005
Project Handled: 24" HP Ethane Gas Supply/Modification (BI-2100008-002), Saudi Aramco / Yanpet
Key Job Responsibilities:-
* Head the site QA/QC team & lead the QC team consisting of Inspectors for Material receiving, Welding, Mechanical, E&I, Painting, Civil etc.,
* Submit company and third party sub contractor procedures for approval by the clients.
* Develop project specific Project Quality Plan & Inspection and Test Plans for each section of the work, particularly for critical nature jobs like, 24 hour recorded hydro test for buried pipe installation, Hot tapping, Hot stopple connection, High pressure body and seat test for all sizes & types of Valves, post weld heat treatment, road crossing & road restoration for cross country pipe lines, pigging & cleaning of installed pipe lines, installation of cathodic protection system etc., including preparation of Method statements for all above critical works.
* Arrange for various NDE such as RT,UT,PT,MT, soil compaction test, FDT and welder qualification tests using Aramco approved third party contractors.
* Conduct vendor inspection of all procured project materials like pipes & fittings, valves, hot tap split tees and all incoming inspection of electrical and civil materials.
* Establish liaison with Clients on all matters relating to Quality Assurance and Quality Control
* Report regularly to the Head Quarters QA/ QC Manager regarding the status of project QA/QC activities.
* Review the scope of work and responsibilities with regard to QA/QC related activities throughout all phases of the project.
* Review and control deviations in the construction activities with particular focus on QA/QC activities
* Provide technical and documental support to construction team.
* Convene, attend and minute QA/QC related meetings with clients.
* Record and monitor the resolution of non-conforming items / activities.
* Ensure that all required inspection and testing records are progressively and systematically generated and compiled for hand-over to Clients
* Conduct internal quality audits along with the Management Representative
* Ensure that only calibrated equipment / instruments are used on the project and proper calibration records are maintained
* Arrange the performance of subcontractor inspection / testing and to review the subcontractors' quality
* Prepare and submit final test packages / dossiers like Material submittals, hydro test packages, Tie-in package, Civil, E&I package and final As-Built drawings etc.,
* Take up additional responsibility of wastage reduction by optimizing the project material procurement, follow the principle of just in time (JIT), verification of IFC drawings with respect to material take off list to ensure right materials arrive at site in right time with right specification meeting client and quality requirements as per codes & standards.

Name of Company: BHARAT HEAVY ELECTRICALS LIMITED, India
Position Held: Engineer
Period (From – To): 16 April 2000 to 05 May 2004
Projects Handled:
* Potable Water Pumping Station, Bangalore city(270MLD)
* Clear water pumping station – Kota City,(110MLD)
* Lift Irrigation scheme for KBJNL/Karnataka for pumping 450MLD from Krishna River
* Ash water re-circulation system for Rihand II Super Thermal Power Station, Rihand, India. Pumping Capacity 2000M3/Hour
Key Job Responsibilities:-
* Project QA/QC Engineer of the respective projects
* Preparation of procurement specification for floating enquiry reflecting customer's requirements from tender documents. Assist marketing department to prepare quotations and estimates.
* Preparation of project budget, schedule, task force formation prior to kick off meeting with client.
* Technical scrutiny of the offers from Vendors, preparation of comparative statements in support of the purchase department.
* Techno commercial negotiations with sub-contractors, freezing of Purchase order specifications, raising and approving purchase proposals.
* Preparation of Quality Assurance Plan, Inspection & Test Procedures, formats and other quality related documents like field quality plan etc.,
* Preparation of technical recommendations to the purchase department.
* Vendor assessment, visit to vendor's works, Conduct in process inspection and final inspection at vendor's works for Pressure Vessels, Storage Tanks, Dish Ends, Valves, Compressors, Pumps, Expansion joints and inspection at the sites of M.S & Alloy Steel piping works.
* Supervision of Erection & Commissioning of the supplied equipments/systems with special focus to field quality plan.
* Assisting the MR in ISO 9000 QMS surveillance audit along with the project construction team

Name of Company: AL-FURAT PETROLEUM CO(SHELL), Damascus, Syria
Position Held: QA/ QC Engineer
Period (From – To): JAN 1999 TO MARCH 2000
Project: Third Party Plant Modification Projects
Key Job Responsibilities:-
* Worked as a client QA/QC Engineer for plant modification at the Deir Ezzor crude gathering station under Syrian Shell.
* Review, approval of PQPs, ITPs, WPSs, and Method statements prepared and submitted by contractors.
* Material Inspection and review of MTC & submittals by contractor
* Periodic surveillance and Inspection of Erection & commissioning of the equipments like Beam Pumps, Plant modification piping jobs and mechanical / structural jobs, installation of metering skids, spools and associated civil works.
* Report to QA/QC Manager regarding QA/QC activities and preparing management information reports.

Name of Company: BHARAT HEAVY ELECTRICALS LIMTED, India
Position Held: Engineer
Period (From – To): JAN 1995 TO DEC 1999
Department: QA / QC ; VALVES DIVISION, BHEL, Trichy
Key Job Responsibilities:-
* Worked in QC department for Inspection & clearance of components for PV, HE & Valves as per drawing and P.O. specifications
* Incoming inspection of raw materials including castings & forgings
* In process & final inspection of machined components
* Worked on deputation to QA department for the preparatory works for ISO 9000 accreditation and surveillance audits periodically
* Developed Standard Procedures, Departmental Procedures, QCPs / ITPs, Work Instruction, Customer quality plan, Work Instruction for special processes (PWHT) and site action reports
* Took active participation in Welder Qualification tests as per ASME Sec IX, preparation of WPS and their related PQR and review.
* Preparation of test packs for customer and third party approval in liaison with NTPC, ONGC, LRIS & BVQI.
* Working knowledge on NDT techniques for components as per ASME Sec V.

Name of Company: BHARAT HEAVY ELECTRICALS LIMTED, India
Position Held: Engineer
Period (From – To): Jan 1991 to Dec 1994
Department: PPC Department, Valves Division, BHEL, Trichy.
Key Job Responsibilities:
* Worked in Valves planning department from 1991 to 1994.
* Involved in process planning, preparation of general production plan, monthly production schedules for execution of targets for specific projects and customers
* Preparation of Operation Process Sheets and computerization of the same and conducting first off trials of fixtures, tools and tackles.
* Vendor development activities like sub contracting, indenting, material issue, receipt of rough machined items and further processing of the same in house. Monitoring repair works of castings.
* Coordinating with audit team from BVQI for ISO 9000 audit
* Follow up work for expediting assembly, testing and despatch of valves for special overseas customers

Name of Company: BHARAT HEAVY ELECTRICALS LIMTED, India
Position Held: Engineer
Period (From – To): APR 1986 TO DEC 1990
Department: Production Department, Valves Division, BHEL, Trichy.
Key Job Responsibilities:-
* Production JE for PV&HE manufactured as per ASME & other relevant international codes.
* Experience in pipe and plate formed products such as headers manufacture and familiar with required welding and NDT procedures.
* Hands on experience in all modern production process of PV & HE under a leading public sector engineering company (BHEL), which is licensed to manufacture PV with 'U' stamping.
* Hands on experience on fabrication, machining, purchase and vendor development for sub contracting of major components of the main equipment under production like PV shells, dish ends, tube sheets and tubular products.
* Worked as a supervisor in the modern machine shop of conventional valves, soot blowers, oil field equipments and HPLP bypass systems manufactured under stringent quality norms under collaboration with major international manufacturers like TOA/Japan, Dresser /USA complying to API & ANSI specifications.
* Exposure to manufacturing and Quality related activities of valves confirming to API 600, ANSI 16.34, API 6A & 6D.
* Experience in assembly & hydro testing of valves, well head and X-mas tree assemblies.

Name of Company: INDIAN SPACE RESEARCH ORGANISATION, India
Position Held: Technical Assistant
Period (From – To): MAR 1985 TO APR 1986
Department: ASLV / PSLV Launch Vehicle, Engine Division
Key Job Responsibilities:
* QA/QC inspector at the PSLV development department of ISRO – Government of India department engaged in development, manufacture and launch of SLVs, Satellites in India.
* Review of drawings & documents for component manufacture
* Involved in In-house inspection, testing of launch vehicle engine components at high precision machining centre
* Inspection at vendor's works of components for launch vehicles
* Preparation & submission of inspection report

* LANGUAGES: English, Tamil, Malayalam

Reference:
Available upon request

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