Resume - Mechanical design Post Graduate with 9 Years of experience in process industry a...

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Resume #55272

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Educational Qualification:
In 2005 M-Tech (Machine Design) form JNTU College of Engg, Kakinada with 78.40%.
In 2002 AMIE (Mechanical Engineering) from IEI, Culcutta, with 60.80%
In 1998 DME from SMVM Polytechnic, Tanuku, with 86.40%
In 1995 SSC from ZPPH School, Peravali, Guntur dist. With 79.93%

Experience:
Organisations: LARSEN & LOUBRO LIMITED, ECC Manapakkam, Channai Nagarjuna Fertilizers and Chemicals Ltd. (NFCL), Kakinada. (from 98 to 20-7-2006)

Years of Experience: 9 years (01-07-1998 to Till Date)
Department: Industrial Projects and Utilities
Designation: Senior Design Engineer
Responsibilities: In L&T
Design of tanks with API standards.
Design of EPC package equipments static and rotating.
Preparation of layout drawings for EPC contracts.
Preparation of EPC package equipment specifications.
Checking layout Drawings.
Checking equipment Drawings.
Checking Piping and over all layout drawings.
Preparing fabrication drawings.
Vendor evaluations for EPC packages.

Organization Role: NFCL
One of the major urea manufacturing industries in India with 15 lak MT/year and 4800 MT/day. It is the first Natural gas based plant in South India having two streams of urea production. The ammonia process is based on the technology from M/s Haldor & Topsoe, Denmark and urea process from M/s Snamprogetti, Italy. It has sufficient captive power generation with 3 Gas turbines including HRSG from Italy. And has two Auxiliary boilers for steam generation with capacity of 200MT/hr from Japan. It has high standards in quality and safety by maintained and implementing ISO, EMS, OHSAS, 5S, TPM etc.

My Experience:
Operational experience including water treatment plant, demineralization plant, effluent treatment plant, cooling towers, inert gas generation plant, instrument and utility air generation plant, ammonia storage, bagging plant, auxiliary boilers, power generation with gas turbines including heat recovery steam generation.
My responsibility also includes creation of Process Flow Diagrams (PFD), Process and Instrumentation diagrams (P&ID), Heat and material balance calculations, creation of Equipment and Instrument specifications, creation of Start-up, shut-down and operating procedures. Have good experience on fire protection systems and flare system.
Boilers:
Operational experience of two auxiliary boilers manufactured by Mitsui Engineering and Ship building company limited, Japan. Capacity: 100 MT/hr each, Steam Pressure: 110 kg/cm2, Steam temperature: 515 deg.C, Able to produce: KS,HS, LS, Fuels: NG, LSHS, Purge Gas, Excess Gas, Off Gas, Diesel., Controls: DCS and PLC

Gas Turbines with HRSG:
One gas turbine of 21 MW capable of firing Natural gas and naphtha supplied by Thamsson Internationals, Netherlands. One HRSG with supplementary firing to generate 100 MT/hr steam @ 110 kg/cm2 and 515 deg.C. Supplied by BaBcock.
Two gas turbines of 10.43 MW each capable of firing Natural gas, naphtha, and high speed diesel oil. GTs are supplied by M/s Turbotechnica of Italy.
Two HRSG's capable of generating 60MT/hr of steam @ 50 kg/cm2 and 380 deg.C. With supplementary firing of natural gas. HRSG is supplied by M/s MACHI, Italy.
Cooling Towers:
Cooling towers consisting of 10 induced draft fans to cool water. It serves the need of heat load in process and power plants. It consists of 6 heavy pumps 2 of them are driven by condensing type steam turbines.
Inert Gas, Utility and Instrument air Generation Plant:
Inert Gas:
Generation of Nitrogen for process needs with 9.0 KSC pressure,600 NM3/Hr Flow in GAN mode, 420 NM3/Hr Flow in LIN&GAN mode and 320 NM3/Hr Flow in LIN mode.
Instrument air
Two centrifugal compressors with necessary auxiliaries to produce instrument air at 9.0 KSC pressure, 2200 NM3/Hr Flow. Instrument air dryers, regeneration and controls are automated with digital micro computer.
Utility air:
Generation of utility air for process needs with 7.0 KSC pressure and 900 NM3/Hr Flow.

Demineralization Plant:
Consists 3 streams of beds with 30 ion exchange vessels. Produces around 15000 m3/day of demineralized water to use in process and power needs. PLC operated control panel to control all beds and parameters.
Ammonia Storage:
Two atmospheric storage tanks having each capacity as 5000 MT with import and export facility by road and rail. The tanks with refrigeration loop, heating system and ammonia pumps serve the needs of ammonia storage for process requirements.
Material Handling (Bagging Plant):
In material handling section with 50 major belt conveyors within 2 sq.kilometers associated with 50 employees and 60 contract workmen per shift. All maintenance and operational activities to be planed without effecting production and convincing the associates to co-operate for higher operational performance are designated responsibilities as a Production Engineer. Many critical modifications like conveyors PLC logics, Dust Extraction System analysis using ANSYS package, silo bulk urea measuring scale, loading equipment modifications and conveyors exposure made to search for challenges which suits my skills and qualification.
Technical paper presentations:
Sep 2005 "Transient analysis of laminated composite plates using Zig-Zag function in HSDT" presented in National Conference on Composite Component Construction held at Kakinada.
Dec 2005 "Composites for Engineering application and their refined theories in characteristic analysis" presented in National level student technical symposium held at JNTU, Kakinada.
Jan 2006 "Transient analysis of composite laminated plates using higher-order theories with and without zig-zag function" in National conference on recent advances in structural engineering held at Kakinada.
Feb 2006 "Stress (bending) analysis of composite laminated plates using higher-order theories with and without zig-zag function", in National conference on advances in CAD/CAM.
Mini Projects:
April 2005 "Design of a scale for measuring bulk urea in urea silo" submitted to NFCL, Kakinada.
Feb 2005 "Dust extraction system analysis using CFD in ANSIS" submitted to NFCL with special interest.

Technical conferences:
Jan 2006 "Compact Heat exchangers" at Indian Institute of Technology (IIT) Madras, Chennai.
Mar 2005"Advanced thermodynamics and Energy system" at Vignan's college of Engg. Guntur.
Dec 2004 "Advanced Finite Element Methods" at JNTU college of Engg. Kakinada.

Project works (academic):
Aug 2005 "Transient Analysis of composite laminated plates using higher-order theories with Zig-Zag function" under M.Tech. Thesis.
Jun 2002 "Study and performance analysis of NG based gas turbine" in Graduation.
April 1998 "Design of IC engine piston with connecting rod" in Diploma.

Ability to do Design practices using FINITE ELEMENT PACKAGES on:
Static analysis: Stresses and deformations caused due to structural components like beams, machine components, hangover pipes, supporting rods, foundations, vessels load bearing capacities etc.
Thermal analysis: Temperature distribution on vessels, casings, bearings, structures and heat flow from hot reservoirs like furnaces, high speed bearings etc.
Flow analysis: Application of CFD for flow distribution through reactors, vessels, piping arrangements, mixed flow distribution, development of boundary layer etc.

Other Design Skills:
Ability to use AUTOCAD to develop drawings of components in isometric (3D), 2D, piping, structures, isometrics and layouts etc.
Knowing Design codes and practices like TEMA, ASME, ANSI, IBR & API.

Design packages known:
ANSYS8.0, Auto Cad-2004, Ideas-9, Matlab 7.0, Solid works.

Computer languages: C, C++, Fortran 77, and all office packages.

Other activities:
Good communicational skills.
Good managerial skills with analytical ability with problem solving.
Stood in top 5th position in M.Tech level.
Got state 13th Rank in JNTU admission test.
Associate of IEI, Calcutta.
Active Participation in Departmental Activities.
Shuttle and swimming are the hobbies.

Present salary: Rs5.0 lack, excluding bonus and production incentive and facilities like LTA, Medical Reimbursement, Transportation, Canteen, loans etc.

Expected Salary: Best in industry considering local expenses.

Personnel:
Date of birth: 01-06-1980
Fathers name: Sri. B.Gopala Rao
Native place: Peravali, Guntur dist. A.P., PIN:522261.
Marital status: unmarried

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