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DCS/ESD - DESIGN, FAT,SAT,POWER_UP ,COMMISSIONING,HOT/COLD CUT OVER &…

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Information:

Posted: 07 Aug 2007
Brief description: DCS/ESD - DESIGN, FAT,SAT,POWER_UP ,COMMISSIONING,HOT/COLD CUT OVER & MAINTENACNE

Resume description:

Companies Worked: EQUATE-Kuwait, Gasco-BUHasa, Adco-Asab, Adgas-Das Island, Margham-Duabi, PDO, Qafco, Qapco, QP, KNPC-Shuaiba Refinery, Reliance (RIL), HPCL, and HPL.

Additional Qualifications and Training programs
(1) Instrumentation Knowledge
Training Undergone: 1) On-Site Experion & ESVT Maintenance Training Course attended in Equate Campus, Automation College Abu Dhabi.

2) Yokogawa CS3000, Pro-Safe RS ESD systems Engineering Training Course, Yokogawa Middle East, Bahrain.

3) Plant History Data Base (PHD) & FSC Training at Honeywell Automation College – Abu Dhabi.

4) Fundamentals of Networking in Abu Dhabi Automation College at Abu Dhabi.
5) Electronic Control & Automation, at ANNA University Chennai, India.
6) On-site Advanced Maintenance Training in TDC 3000 (HPM/GUS/FSC/LCN/UCN/PHD) at VIZAG Refinery in India.

(2) Computer knowledge
ERP: Siebel 7 CRM and SAP (MM & PLM Modules)
Operating System: Unix, Windows'95, WindowsNTand Windows 2000
RDBMS: Oracle 8 (forms 4.5, reports 2.5)
Projects: MS office project and Primavera

HANDS-ON EXPERIENCE IN SYSTEMS:

  1. Operation and Maintenance of ESVT, Experion PKS C200
  2. HPM Operation, Engineering, Development, Graphics and Maintenance of HONEYWELL TPS.
  3. FSC (PLC) system hardware & software, Loading, FLD Development, Operation, tag configuration and maintenance.
  4. Plant History Database, Tag configuration, Graphics Generation, operation reports and maintenance.
  5. Yokogawa CS 3000 Engineering, Graphics development and Operation.
  6. MUX System hardware & software (MTL System).
  7. HMS System hardware & software (MTL-Hard maintenance system)
  8. Gas Detection systems (Zellweger & Detection instruments) interface with DCS.
  9. ESD – ICS Triplex, Pro Safe RS, Triconex, ABB August and FSC
  10. 10. QMR – Fail safe controller (FSC), Hima PLC
11. OTS – Operation and Maintenance.
12. Other DCS System Knowledge –CS3000, ABB Advent300, FoxboroI/A (V9)
13. Others – OPC (Matricon), Field Bus, Shell MVC.

EXPERIENCE: (11 Years (6 Years in Gulf & 5 Years in India))

(Detailed Engineering, Installation, Erection, Pre-Fat, Fat, Power_up, Sat, Commisioning, Hot / Cold Cut over, As Built, Service and Maintenance (Routine, preventive and Day- to- Day) of Honeywell Experion, TDC 3000, TPS, GUS, FSC (ESD&FGS), PHD, CCC, Bently Nevada, AB PLC & Triconex In Both On-shore as well as Off-Shore)

(1) Currenly Working for Equate Petro Chemical Plant in Kuwait as a Control System Engineer For their Existing Honeywell System as well as doing migration for the same plants with Experion. (July 2006 – till – Direct Hire)

(2) Currently working in Yogakowa Middle East, Bahrain as a Lead System Engineer for DCS & ESd System for PDO-Oman System for their Well Head System with 12 FCS along with 4 ESD Systems with OPC and Field Bus interfaces.(Feb 2006 – June 2006 – Permanent)

(3) Worked in Invensys India Pvt Ltd., Chennai as Senior Project Engineer(Aug 2005 to Feb 2006 — Permanent)

Project Execution: 1) I have successfully completed the FAT for IPCL- Gandhar Project as A Technical Leader for ESd (Triconiex System for their 5th Furnace system.

2) Presently I have successfully completed the FAT along with detailed Engineering for RELIANCE Industries LTD., Jam Nagar for their PPLINE-D with Foxboro I/A Series (V9) with Triconex (V1131.4.1).

(4) Worked in HONEYWELL MIDDLE EAST – Abu Dhabi Project Execution: (May 2003 to July 2005 — Permanent)

A) I was involved in Offshore Commissioning of AdGas – DAS Island for Hot / Cold cut over activities.

B) Worked for Gasco –Bu Hasa HICS project at Bu Hasa LNG Plant.

System Configuration:
The Main Topology of the system is with LCN and 3 UCNs. The Main segment is connected to 5 LCN-EX Through Fiber Optics. The same an UCN also Connected to UCN-EX as well as Remote HPM file. The Main LCN connected to 20 GUS staions,2 APP (PHD,APP),3NIMs and 6EPLCGs. The LCN is getting time synchronized with GPS.

Key Responsibility:
I am the Honeywell Responsible person for System (HPM, GUS, FSC & PHD) Installation, Erection, Power-Up, Pre-com, SAT and the plant hot / cold cut over, commissioning activities and Maintenance(Preventive, Routine and Day-to-Day).

I have been Successfully completed the Pre-FAT and IFAT at Honeywell ME office for past 8 months, included Configuration, Logic implementation and all logic simulation.

C) I have successfully completed the commissioning Activities of the GAS Plant in Dubai for Margam Field Establishment –Dubai LNG Plant.

System Configuration:
The Main Topology of the system is with LCN and UCN. The UCN is connected to UCN-EX. The Main LCN connected to 6 GUS staions, 2 NIMs and 3 EPLCGs.
Job Responsibility:
My part is actively involved in the Commissioning activities of the Honeywell TPS system (HPM, GUS & FSC) as well as Maintenance (Preventive, Routine and Day-to-Day) activity of the Gas plant.

D) I Have successfully completed the Radio communication between Main Control Room, Jetty and Storage area By Honeywell (APP) for NODCO Plant in QP – QATAR.

2) Worked for Kuwait National Petroleum Corporation Ltd., Shuaiba Refinery at Kuwait for their Modernization of the Central Control Room with Honeywell TPS involves Hot-Cut over of the whole Refinery as a System & Instrument Engineer.(Oct 2001 to March 2003 – KNPC Contract)

System configuration:
The Main Topology of the system is with 3 LCN and 9 UCNs. The Main segment is connected to 9 LCN-EX Through Fiber Optics. The Main LCN connected to 65 GUS staions,3 APP Nodes. The LCN is getting time synchronized with GPS. The main segment is connected to 10 SIHs and each SIH has 2 HPM and an EPLCG, which is connected to the ABB August (ESD) system. The PDC (Primary Domain Controller) as well as BDC (Backup domain Controller) used as a server.

Key Responsibility:
The Data base generation, Configuration, implementation of HPM, EPLCG and APP (Logics as well as database), Wiring diagram, Loop diagram, Internal Loop wiring, power-on, Pre-SAT.SAT and commissioning activity of 9 control Rooms (Satellite Instrument House) for Modernization of CCR project in shuaiba Refinery At Kuwait.

Projects Completed Under TATA Honeywell (Aug 1996 to Oct 2001)

(1) Worked in TATA HONEYWELL, India as a SYSTEM MAINTENANCE ENGINEER in HALDIA PETROCHEMICAL LTD., and HPLCL Power Plant (116MW), India (Contract).

System Configuration: a) The Main Topology of the system is divided into 9 Control Room in varies location. The total numbers of nodes are 58 GUS stations and each Control room has 3 HPMs, EPLCGs & Triconex (ESD).

b)In HPLCL Power plant maintenance of 5 Gus stations and 3 FSC systems were connected through SMM.
Key Responsibility:
Maintenance of Honeywell DCS (TPS),
FSC(Fail Safe Controller),Triconex (ESD) in Hailda petrochemical Ltd for their Plant System Maintenance (Routein,Preventive and Shutdown) as well as Modification in their logic and other system maintenance relative activities.

2) Worked for M/S.Hindustan Petroleum Corporation LTD., for their DHDS and FCCUProjects, VizagRefinery, Visakhapatnam- as a Site Engineer
System Configuration
Honeywell TPS with 8 GUSes,3 HPMs, 3 FSC connected through SMM, interface with Modicon PLC Through SI connected & TEMP MUX (MTL) and PHD (APP Node).
Key Responsibility:
I am the responsible person for System (HPM, GUS, FSC & PHD) Installation, Erection, Power-Up, SAT, Pre-COM, Commissioning and Maintenance(Preventive, Routine and Day-to-Day) Activities of the DHDS and FCCU Project.

Hands-on Experience in Honeywell products:

Experion,ESVT,TDC3000,TPS,GUS,HPM,APM,FSC,AM,APP,CLM,LCN,UCN,NIM,HM, EPLCG, NG,GUS,FTE, PDC, BDC,SMM(TRICONEX),US & UxS.

Major Achievements:

Migration & Hot cut-over

1) Presently Doing the Migration activity for the UxS to Experion in EQUATE Petrochemical Company in Kuwait.

2) Have successfully completed the Hot / Cold Cutover Activities of the Ad Gas – Offshore Gas plant at DAS Island, Abu Dhabi.(Part)

3) Have Completed the Installation, Erection, Powered-up, SAT and Hot-Cut over activities in KNPC Refinery in Kuwait for Modernization of Central Control Room Project.

4) Have successfully completed the Hot / Cold Cutover Activities of the Gasco – BU Hasa Gas plant, Abu Dhabi.

FAT, Sat, Engineering, Commissioning & Maintenance:

1) Have successfully completed the FAT for Reliance Industries LTD., Jam Nagar.(Foxboro I/A with Triconex)

2) Have completed the Installation, Erection, Powered-Up, SAT and Commissioning act ivies in HPCL Refinery in India for DHDS and FCCU Projects.

3) Have successfully completed the HPL-TPFMS System maintenance Service of the Petrochemical Plant in India.

4) Have successfully completed the RADIO Communication between MCR, Jetty and storage area in NODCO QP- QATAR through HONEYWELL APP.

Contact information:

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