Resume - Control & Instrumentation Engineer with 17 years of experience in Projects, Manu...

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Resume #65397

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Date of Birth
30th June, 1967

Qualification
M.Sc.(Tech.) Engineering Technology, from Birla Institute of Technology & Science, (BITS) Pilani.

M.B.A., P.G.Diploma in Financial Management

Experience

17 Years in Executing Projects, Operations, Manufacturing, Maintenance, Automation & Quality Control and customer support in Fibre-Cement Building products and Cement.

(i) Present Employment, since July, 1998 ( over 9 Years )

M/s Everest Industries Ltd.(formerly Etex Group Belgium & ACC Group Company )
Position - Dy.General Manager(Technical); Present CTC - Rs.12 Lakhs +ESOPs+ Car

„« Responsible for Planning & Execution of Projects, productivity improvement, technical support to 8 manufacturing units of the company.
„« Presently executed project of 2 plants at Roorkee for manufacturing NT Flat Boards, AC Roofing Sheets (Project Cost-Rs.70 Crores).
„« Relocated Compressed Boards plant from M/s Dansk Eternit A/s, Denmark and successfully re-commissioned the plant equipment at Nashik including Technology & know-transfer (Project cost Rs.36 Crores)
„« Technology & know-how transfer for Non-Asbestos roofing Sheets from M/s Brasilit, Sao Paulo, Brazil and successful implementation.
„« Detailed engineering, selection & procurement of plant equipment, project planning & execution within planned budget and resources.
„« Technical & Engineering support to 8 manufacturing units and R&D unit. Enhanced productivity of AC Roofing Units (from 5000 to 8000MT/pm).
„« Liaison with statutory & regulatory agencies.
„« Budgeting and Control of Manufacturing Costs.
„« Raw Materials planning and Imports. Optimization of supply-chain logistics.
„« Held various responsibilities, in Projects, Manufacturing, Maintenance, Technical support, Quality Control & Customer support functions

(ii) February 1991 - July, 1998

M/s J.K. Lakshmi Cement Ltd.,( formerly JK Corp Ltd. / Straw Products Ltd.)
Positions: Manager(Instrumentation); Dy.Manager(Inst.); Instrument Engineer

„« Was responsible for Cement plant projects planning, engineering & Execution, Erection & Commissioning including Process Control & Automation Systems. Executed two project of 1MTPA Cement Plants from Conceptual stage to Stabilization of plants. Operations and Maintenance of Cement Plants.
„« Design, development and Configuration of TDC-3000 D.C.S. & PLCs Control systems for 2x1MTPA Cement plants at M/s Tata Honeywell Ltd., Works.
„« Installation, Erection & Commissioning, Stabilization and Maintenance of DCS Systems, PLC based SCADA Systems, Field & Safety Instrumentation.
„« Training Process Operators & Engineers on plant operations, process optimization and maintenance on Control Systems.
„« Led teams of Engineers for Projects Executions, and setting up Electronics Laboratory and development of Optimization Software for Process Optimization.
„« Installation, Calibration & Maintenance of field & safety instruments including Pressure, DP, Temperature, Flow, Level Transmitters; Gas Analyzers, Opacity Monitors, Dynamic Weighing systems, Electronic Packers; AC/DC Drives; DCS/ PLCs - Honeywell/Siemens/AllenBradley/Omron; Bulk Material Analyzer, XRF Analyzer, Kiln Shell Temperature Scanner, Nucleonic Level Gauges, etc.
„« Implementation Computer Based Preventive Maintenance System (CPMS) and ISO-9001 Quality Management System.

Industrial Trainings

„« TDC-3000 Distributed Control System Implementation (1 year) at M/s Tata Honeywell Ltd., Pune.
„« Productivity Enhancement of Cement Kiln (1 Week), NCCBM, New Delhi.
„« Computer Based Project Management (1 Week), N.I.T.I.E., Mumbai.
„« Radiation based Nucleonic Gauges (1 Week) NAARRI, BARC, Mumbai.
„« ISO-9000 Internal Quality Auditing - BIS, New Delhi.
„« C & UNIX 10 Days HCL, New Delhi.
„« SAMI-GS Drives & S.P.R.S. 5 Days ABB, Bangalore.
„« Statistical Process Control (SPC) 3 Days ISI, Mumbai
„« AutoCAD (10 days), CAD Studio, New Delhi

Trainings/Projects Abroad

„« Relocated Fibre-cement Compressed Boards plant from M/s Dansk Eternit, Aalborg, Denmark to India in 2 months. Dismantling of Plant Equipment, Technology Transfer, Shipping, Custom Clearance & Import under EPCG Scheme. Successfully re-commissioned.
„« Technology Transfer for manufacturing Non-Asbestos Fibre Cement Sheets from M/s Brasilit, Capiveri, Sao Paulo, Brazil (10 days). Successful implementation & commercial production.
„« Relocated 5 Autoclaves from Denmark to India for Fibre-Cement Flat Boards Plant under EPCG Scheme.

Information Management & Project Management Skills

„« Programming Languages - Pascal, Fortran, Basic, C, COBOL.
„« AutoCAD, Autosketch, Harvard Project Manager, MS-Project, Unibase, etc.
„« PLCs Programming: Honeywell/Allen Bradley/Omron/Siemens

Academic/Industrial Projects
M/s National Engineering Industries (NBC Bearing Company), Jaipur (2 months) - Asia's second largest Bearings Manufacturer. (BITS Practice School-1)
„« Study and training on different types of Bearings and manufacturing processes.
„« Project on Modern Statistical Control Quality Control Techniques.
M/s AIMIL Instrumentation, R&D Centre, New Delhi (6 months). (BITS PS-2)
„« Digitalization of In-situ Pressure meter-GA (Application-Soil Testing).
„« Upgradation of Soil testing & Concrete testing Instruments.
Project on 'Analysis of Cement Consumption & Dispatches for past 10 years and Demand Forecasting for Cement'. (MBA Programme)

Industrial Trainer/Faculty
Honorary Trainer at the World Bank aided Regional Training Centre(RTC) for Indian Cement Industry at J.K. Cement Works, Nimbhahera. Programmes delivered on:
„« Distributed Control Systems/PLC systems implementations in Cement Plants.
„« Analog v/s SMART Digital Transmitters - Advantages & disadvantages.
„« Dynamic Weighing Systems - SFM, Loss-in-Weight, Weigh-Feeders, etc.

Technical Writer with M/s IDC Technologies, Australia
Have written Technical/engineering Training Manuals and books on following topics:
„« Tuning Closed-Loop Controllers
„« Practical Motion Control Systems
„« Implementation of Alarm Management Systems
„« Troubleshooting Electrical & Electronic Equipment (Publishes as Book)
„« Distributed Control Systems implementation
„« Advanced Process Control
„« Hazardous Area Classification
„« Foundation Fieldbus
„« Machine Vision
„« Practical Batch Management System based on ISA S88 (Published as Book).

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