Resume - 20+ years in Control Systems Engineering/Design. Experienced Intools user.

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Resume #6801

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CHIEF DESIGNER (Control & Instrumentation)
Intools Application Specialist
Commissioning Support

QUALIFICATIONS AND COURSES
S.C.E. 'A' Levels
National Technical Certificate 3 -Maths/Applied Science/Electronics /Electrical Trade Theory.
Advanced Intools Ver 6.3.2

Computer Courses
- INtools (Consultant Status).
- REBIS Systems (International Consultant Status)
- MMS (Material Management System, with interface to PCDSG/Facet ILG/Autocable).
- Primavera (Manpower & Material Management)
- PiSYS.
- dBase
- AutoCAD
- Microstation
- Automanager.
- MSOFFICE (Access\Excel\Word|Powerpoint)
- MSPROJECT
- Harvard Graphics.

ISO-9000 10+ years experience working to the requirements of this standard (Fluor Engineering).

SUMMARY OF EXPERIENCE
Twenty-two years experience in Design/Engineering comprising; -
- 10 years Chief Designer, Control Systems. for Fluor Engineers South Africa. Supervision of up to 20 design/draughting personnel.

- 2 years Senior Designer, Control Systems & Intools Specialist. For Fluor Engineers Netherlands.

- Engineering and Design Systems Software Applications Consultant - client Anglo American Corporation.

- Control & Instrumentation Engineer, Site Based.
Profibus DP\PA\ASI experience.
Siemens S7-400 and S7-300 experience.

- 3 years site and construction on Atomic Energy Corporation/UCOR projects.

- 6 years Principal Designer, Control Systems - for Engineering Management Services.

- 6 years Designer, Electrical & Control Systems - for Pretoria Portland Cement.

PROJECT EXPERIENCE
(Where manhours are shown these represent my accountability to the project manager for design/draughting teams.)

Petrochemicals/Refineries
- Genref RCR and SRC Projects (± 40,000 Design Hours Each).
- Sasol One Modernisation (Arge Synthesis Plant and Gasification Conceptual Study)
(± 22,000 Hrs Design).
- DSM Netherlands, EPT3 Polymer Plant
- Exxon Projects-
Sakhalin Island Crude Oil Export Terminal/Pipe Lines/Dekastri Harbour
- Secco Ethylene Cracker – Shanghai, China

Material Handling
- Mossgas Refinery - Catalyst Preparation Plant (including Arc Furnace and Twin Casting Machines) (± 12,000 Design Hours).
- Pretoria Portland Cement - Cement Kilns 7 and 8 Mafeking.
- Pretoria Portland Cement - Coal Handling Facility Jupiter Works.
- Northern Lime Company - Lime Kilns 6, 7 and 8 Limeacres, Kimberley.

Nuclear
- Atomic Energy Corporation - details of project classified.
Duration 6 years, 3 years of which were spent on site. ± 55,000 Design Hours.

Boilers
- Sasol Three - Boiler 9 Project (± 15,000 Design Hours).

Mining
- Palabora Underground Mining Project - Control Systems Engineering - Site Based.
- Palabora Mining Company - CAD Applications - Site Based.
- Anglo American Corporation - Intelligent Engineering Systems.

Steel/Smelters
- Mozal Smelter Project - Mocambique - Chief designer Carbon Plant
- Pre-Commissioning/Commissioning Team

SUMMARY OF EMPLOYMENT
July 2003 to present AMEC
Secco Project
Ethylene Cracker - Caojing, China
Lead Designer (Intools Specialist)
Control Systems

Jan 2003 to July 2003 John Brown Hydrocarbons Limited, London
Exxon Projects –
Sakhalin Island Crude Oil Export Terminal/Pipe Lines/Dekastri Harbour
Senior Designer (Intools Specialist)
Control Systems
Remote Intools operation – Database in Houston

Jan 2000 to Dec 2002 FLUOR DANIEL NETHERLANDS
DSM Projects
Geleen, Netherlands
Senior Designer
Control & Instrumentation (INTOOLS)

1998 to 2000 MOZAL SMELTER PROJECT (EMS)
Mocambique
Chief Designer - Carbon Plant
Control Systems Pre-Commissioning/Commissioning Support

SULPHOS PHOSPHORIC ACID PLANT (EMS)
Richards Bay – South Africa
Chief Designer - Phos. Acid Plant
Control Systems (INTOOLS)

1996 to 1998 PALABORA UNDERGROUND MINING PROJECT
Control Systems Engineer - Site Based – South Africa.

1996 AUTOPLANT P&ID AND INSTRUMENTATION APPLICATIONS
Authorised International Rebis Consultant
Applications, Training and Customisation

1995 ANGLO AMERICAN CORPORATION OF SOUTH AFRICA
Engineering and Design Systems Applications Consultant.

1986 to 1994 FLUOR ENGINEERS S.A. (PTY) LTD
Johannesburg, South Africa
Chief Designer - Control & Instrumentation.
Applications Specialist.

1980 to 1986 ENGINEERING MANAGEMENT SERVICES
Johannesburg, South Africa
Principal Designer - Control and Instrumentation Department.

1974 to 1980 PRETORIA PORTLAND CEMENT COMPANY LTD
Designer - Control Systems / Electrical Department.

1971 to 1974 NORMAN CLARK ASSOCIATES, Dundee Scotland
Apprenticeship - Industrial / Commercial Design.

DETAILS OF EMPLOYMENT
AMEC, Shanghai China
(July 2003 to present)
Secco Project
Ethylene Cracker - Caojing, China
Senior Designer (Intools Specialist)
Control Systems

JOHN BROWN HYDROCARBONS, LONDON
(Jan 2003 to July 2003)
Exxon Projects – Sakhalin Island Crude Oil Export Terminal/Pipe Lines/Dekastri Harbour
Senior Designer (Intools Specialist)
Control Systems
Remote Intools operation – Database in Houston

FLUOR DANIEL NETHERLANDS
(Jan 2001 to Dec2002)
DSM Projects
Geleen, Netherlands
Senior Designer (Intools Specialist)
Control Systems
During this contract with Fluor I set up and ran 1300 loop diagrams with new Intools\Autocad templates.
Pre-Commissioning/Commissioning Site Support

ENGINEERING MANAGEMENT SERVICES/MURRAY & ROBERTS INTERNATIONAL
(1998 to 2000)

MOZAL SMELTER PROJECT (EMS)
Chief Designer - Carbon Plant
Control Systems (Intools)
Pre-Commissioning Site Team

SULPHOS PHOSPHORIC ACID PLANT (EMS)
Chief Designer - Phos. Acid Plant
Control Systems (Intools)

PALABORA UNDERGROUND MINING PROJECT
(AUG 1996 - 1998)

Control Systems Engineer - Site Based.
- P&ID development with Process Engineer.
- Development of Control and Operating Philosophies.
- Specification of Instruments.
- Preparation of Instrument Data Sheets.
- All design documentation and drawings.
- Material Take-Off.
- Preparation, Issue and Adjudication of Enquiry/ Purchase Order/Tender Documentation.
- Issue of Site Instructions to Installation Contractors.
- Preparation and Issue of Site Orders.
- Control of Site Construction/ Installation/ Commissioning Groups.
- Liaison with Head Office Design Groups/ Planning and Scheduling Groups.
- Administration of Loop Check Packages/ Hand-over Documentation.
- Mark-up of Plant Documentation to "As Built" Status.

AUTOPLANT P&ID AND INSTRUMENTATION APPLICATIONS
(JAN 1996 – AUG 1996)
Authorised International Rebis Consultant
Applications, Training and Customisation for South African Autoplant Users

ANGLO AMERICAN CORPORATION OF SOUTH AFRICA (JAN 1995 - AUG 1995)
Engineering and Design Software Systems Applications Consultant.
- Definition of department and system requirements.
- Development of system specifications.
- Development of measurement criteria to apply to potential systems.
- Evaluation and recommendation of suitable systems for hands-on testing.
- Liaise with system developers and suppliers.
- Hands-on evaluation of shortlisted systems by means of a Pilot Project.
- Preparation and presentation of an evaluation report to the client's senior personnel.
- Preparation of system implementation procedures.
- Preparation of training manuals and training schedules.
- Training of Control and Instrumentation engineers and designers on the selected system. (30 personnel)
- Provide feedback to the client Senior Divisional C & I Engineer.

FLUOR ENGINEERS S.A. (PTY) LIMITED (1986 - 1994)
Chief Designer - Control Systems.
- Responsible for control of all design, draughting, computer aided draughting and checking.
- Productivity and discipline of design personnel.
- Preparation of design and installation specifications.
- Preparation of quotation enquiries and purchase orders.
- Preparation and control of construction and installation contracts.
- Progress reporting and manpower planning.
- Inter-discipline liaison.
- Clerk of Works Site / Design Office.
- Material take-off and ordering of bulk materials (including use of computerised material management system).
- Vendor inspections.
- Estimating.
Design included:
- Process and Mechanical Flow Diagrams (including use of ILG/Facet).
- Loop Diagrams (including computer generated Loops - ILG/Facet).
- Instrument Installation Indexes (including ILG).
- Instrument Locations.
- Cable Routing.
- Cable Schedules.
- Field and Control Panel Design and Wiring.
- Transducer Rack Design.
- Signal Conditioning Panels.
- Instrument Installation Details.
- PLC I/O Allocation and Wiring.
- DCS Slot Allocations and Wiring.
- Instrument Air Supplies.
- Schematic Diagrams.
- Power Distribution.
- Wire and Tube Lists.
- Hazardous Area Classification Drawings.
- I/S Loop Certification (preparation for SABS).
- Drawing Register.
- Site Surveys.

Application Specialist
- Set up, configuration, application and customisation of Engineering and Design Systems and CAD packages.
- Training of project teams to operate systems and packages.
- Preparation of training manuals used to train personnel to specific project and department standards.
- Preparation of system standards and operating procedures.
- Customisation of data report formats to extract details of:
-PLC/DCS I/O requirements.
-Data Sheet requirements.
-Purchase Order shortages.
-Instrument Manufacturer & Model No. Statistics.
-Intrinsic Safety Certification and Documentation requirements.
-Installation quantities for inclusion in Construction Contract Tenders.
-Extraction of Instrument, Cable, Junction Box, Hook-up Material Quantities.
-Engineering and Design Man-hour Budget Management Reports.
-Drawing Register Control.

- PC based Engineering and Design Instrument Indexes.
- Intelligent Loop Diagrams (including cascade loops comprising up to 20 I/O on a single loop). Projects with up to 5000 intelligent loop diagrams.
- Intelligent Wiring and Connection Schedules.
- Downloading of Instrument Tag No's from P&ID's to Instrument Index databases.
- Interfacing with engineering and design personnel to obtain database information requirements, and issue of database information to assist those personnel in completing their scope of work on schedule.
- Organisation of network directories governing package availability's and access to project personnel.
- Evaluation of new packages.

PROJECTS
Genref SRC Project (Applications Specialist).
Genref RCR Project Phase II (Chief Designer).
Air Products Retrofit - Newcastle (Chief Designer).
Synthol Catalyst Preparation Plant - Mossgas Onshore Refinery (Chief Designer).
Gasification Conceptual Study - Sasol One Modernisation (Chief Designer).
Arge Synthesis Plant - Sasol One Modernisation (Chief Designer).
Boiler No. 9 - Sasol Three (Chief Designer).

ENGINEERING MANAGEMENT SERVICES (1980 - 1986)
Principal Designer - Control Systems.
Greenside Project - Pelindaba/Valindaba. (Details Classified)
Design and co-ordination responsibilities as above.
Two years spent in site drawing offices as Chief Checker (± 20 Designers).

PRETORIA PORTLAND CEMENT COMPANY LIMITED (1974 - 1980)
Electrical and Control Systems Designer.

Projects:
- Cement kilns 7 and 8, Mafeking.
- Lime kilns 6,7 and 8 Limeacres, Kimberley.
- Lime Load Out Station Limeacres, Kimberley.
- Coal Handling Facility Jupiter Works, Johannesburg.
Design and Draughting.

NORMAN CLARK ASSOCIATES (1971 - 1974)
Industrial Design.
Apprenticeship, Dundee Scotland.

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