Resume - AT PRESENT I AM ON THE VACATION FROM PETROKEMYA (SABIC)KSA AND WORKING FOR ARCHI...

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Resume #71650

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Sub: Application for the post of - Inst. & Control system Supritendent

I wish to offer my candidature for the above-mentioned post in your esteemed organization. I enclose here with detail of my qualification and experience for your kind perusal and consideration.

As such, I have gained good experience as Asst.Supritendent, Support supervisor, Quality control inspector and
Loop checking incharge for past 14 years in process Instrumentation, Static & Rotating Equipment Protection & Control System,Inspection, Maintenance, Commissioning, Start-up, Breakdown and Turnaround activities associated with Refinery, Petrochemical and Atomic Research centre in India and Saudi Arabia.

Presently Working in ARABIAN PETROCHEMICAL COMPANY (PETROKEMYA) a SABIC affiliated Company at Al ¡VJubail through Al-Hugayet Trading and Contracting Co since 2002 to till date as Control system senior.

Post Applied For: Inst. & Control system Superintendent

Experience More than 14 years in Process Instrumentation, Static / Rotating equipment Protection & control system, Inspection,, commissioning, start-up Maintenance, shutdown and Turnaround activities associated with Refinery, Petrochemical, and Atomic Research Centre in INDIA and SAUDI ARABIA.

Control System Engineer from 20th March 2002 to till date.
* Arabian Petrochemical Company (Petrokemya) Olefins ¡V III through Hugayet Trading and Contracting Co. Dammam KSA.
* Monitored and Managed all field instrumentation and control system activities related to production of (Ethylene, Propylene, Benzene, Butene) by the below mentioned process.
* Experience includes Feed preparation, Feed filtration, Cracking Furnaces, Boiler, Compressors, Separation, Sulfur removal, Refrigerant preparation, Benzene and Butene unit related Utilities.

Instrumentation Supervisor from 17TH Jan 2000 to 21st feb.2002.

* Saudi European petrochemical company (Ibn Zahr) AL ¡V Jubail (A Sabic affiliate) MTBE, PP¡V1 and PP¡V II Plant through Al ¡V Hugayet Trading and Contracting Co.
* Monitored and Maintained all types of maintenance activities related to
* instrumentation and control system like routine Preventive and corrective maintenance, Repair Trouble shooting Breakdown and Turn around activities for MTBE, PP- 1 and PP ¡V II plant. Also selected as support supervisor with the instrument team from maintenance side for the PP ¡V II world largest polypropylene project and after start up of the plant continued to the maintenance till company maintenance contract.

Asst.QA/Q.C Engineer( Instrumentation) from 24th Feb.1999 to 02nd Dec.1999.

* Hindustan Petrolium Corporation Ltd (Mahul). Mumbai India through Hyundai Heavy industries Ltd.
* Assigned as Asst Quality Assurance and Quality Control Engg.for their new DHDS ( Dehydrogen Desulpherisation) project since erection upto maintenance support by the construction company.
* During construction Involve in all the construction activities like checking of the instruments as per their specification and the client standard.Checking the instruments reliability physically and functionally.
* Inspection of the field instruments erection as per their Isometric drawings.
* verification of the connections in the field, marshalling cabinets, system cabinets and their consoles.
* After start up of the units worked with the maintenance Q.A/Q.C Engg.for updation of as built drawings also recheck and updated the drawings like ILD's
And P&ID's.

Instrument Supervisor from 05th Nov.1996 to 04th Dec.1998.

Arabian Alkali company.( SODA) Al ¡V jubail K.S.A (Direct Hire).
* worked as maintenance Supervisor have performed all the maintenance activities related to field instruments DCS and ESD system with full personnel and equipment safety like routine Preventive and corrective maintenance,trouble shooting for major problems.Also attended breakdowns and worked as lead man in the yearly turnarounds.

Sr.Inst. Supervisor/Q.C Inspector from 03Jan. 1995 to 19th Sep.1996.
* Booster Compressor Platform ( BCP ¡V A & B) ONGC Offshore Bombay High. India through Hyundai heavy industries Ltd.
* Appointed as Sr.Inst.Supervisor for upgradation of DCS with the TDC-3000
and ESD with the Triconix TMR also many of the field instruments by upgraded and advanced instruments and since commissioning phase assigned as Q.C Inspector on the recommendation of the client ( ONGC ) Quality control department and continued to the maintainence until service.

Q.C Inspector ( I/C) Instrumentation and Control system from 11th May 1993 to 05th Dec 1994.
* Bharat Petrolium Corporation Ltd. Mumbai (India) through Hyundai Heavy Industries Ltd.
* Joined as Q.C Inspector for their on going DHDS (Dehydrogen Desulpherisation) project. Assigned as Calibration shop incharge and responsible for testing and calibration of all types of field instruments, also responsible for layed cable inspection, cable termination in the junction boxes marshalling cabinets, system cabinets upto system consoles. During commissioning worked as lead man for the instrument commissioning group from ( BPCL) Client side and responsible for the night shift instrumentation activities by contractors and reporting to BPCL maintenance supervisor.

Loop checking Incharge from 13th March.1992 to 10th May.1993
* Bhabha Atomic Research Centre Trombay Mumbai through Hyundai Heavy Industries Ltd.
* Joined as an Instrument Supervisor and responsible for calibration of the instruments in the lab and in the field as well also worked as member of loop checking group and worked as shift technician during commissioning and startup after start up of the plant continued to the maintenance upto under warranty of the plant by the company.

Qualification

Academic: Passed Intermediate of Science ( I.Sc ) with Mathematics under the Bihar
Intermediate Education Council Patna.

Technical: Passed First Class Diploma in Instrumentation Engineering from
Aligarh Muslim University Aligarh. ( India )

Training
SAP Orientation Training, Ventil Computer Registration System for Test and
Reconditioning of Control Valve Training.

Job Description

ƒæ Honeywell TDC-3000, YOKOGAWA CENTUM XL,VALMET CLASSIC &VALMET XD Distributed Control System
„« System Failures Trouble Shooting and Maintenance.
„« Point configuration, Picture Editing, Group Configuration & Button Configuration.
„« System Backup Disk Preparation and Updating.
„« Loop checking & Loop Modification.

ƒæ TRICONIX (TRISTATION -1131), Modicon (984-680 / 685E) ABB August System,
ƒæ SIEMENS (SIMATIC S5-400 & S5-700), Allen-Bradley (PLC-5 & SLC-500), Programmable Logic Controller
„« System Failures Trouble Shooting and Maintenance.
„« System Backup Disk Preparation and Updating.
„« Loop & Logic checking.

ƒæ Trisen (TS 310) & PEAK - 150 Digital Control System as Governor
„« System Failures Trouble Shooting and Maintenance.
„« Loop, Calibration & Configuration Checking.
„« Card level Servicing & Repair.

ƒæ Mass and Volume flow metering station (Schlumberger 7915, Instromet 782-MS & Omni Flow computer)
„« System Failures Trouble Shooting and Maintenance.
„« Loop, Calibration & Configuration Checking.
„« Card level Servicing & Repair.
„« Preventive Maintenance check.

ƒæ Bently Nevada Vibration System (3000, 3300 & 3500 series)
„« System Failures Trouble Shooting and Maintenance.
„« Probe and Proximitor characteristics check.
„« Monitor & Proximitor calibration.
„« Monitor set point and setting configuration modification.
„« Rotor axial float and radial Probe adjustment.

ƒæ Indikon Torque meters
„« System Failures Trouble Shooting and Maintenance.
„« Monitor Calibration and Loop checking.
„« Card level Servicing and repair.

ƒæ Commissioning and loop checking of Sequence interlocks for Gas Compressors (Rotoflow Turbo Expander & Sundyne).
ƒæ Also having very good experience with SOE (Sequence of events) and PHD ( Process History Database ) systems.

ƒæ Inspection, Calibration, Commissioning, Repair and Preventive Maintenance of: -
„« Honeywell's Smartline Pressure, Flow, Temperature & Level Transmitters with Smart Field Communicators.
„« Rosemount Smart Family Pressure, Flow, Temperature & Level Transmitters with Hart communicators
„« Yokogawa Smart Family Pressure, Flow, Temperature & Level Transmitters with Hart communicators
„« Yamatake Smart Family Pressure, Flow, Temperature & Level Transmitters with Hart communicators
„« Valmet Conventional Family Presssure,Flow,Temperature &Level Transmitters
„« Pressure, Level, Flow, Temperature, Vibration & Electronic monitor switches.
„« Strumentazione industriale S.p.A Pitch control for Fin Fans.
„« Magnetrol Capacitance type level Transmitter & Drexel Brook RF level switches.
„« Endress and Hausser Ultrasonic Level transmitter and Level Switches.
„« Ohmart Nuclear Level transmitter and switches.
„« Pneumatic controllers & Indicators.
„« Masoneilan, Neles Jamesbury, Valtek, Novo pignone & Fisher Control Valves.
„« Fieldvue Digital valve controller DVC5000 series and DVC6000 series
„« Orbit On-Off Valves.
„« Temperature & Speed Monitors, Yamatake Controllers and Indicators.
„« Enraf Nonius 854 Advanced Technology Gauge for Tank Level Gauging Systems.
„« Rosemount Micro Motion Mass Flow Meters (CMF050 / RFT9739).
„« UV/IR flame detector maintenance, faultfinding, servicing and replacement of flame scanners and flame amplifiers for Boilers and Incinerators.

ƒæ Providing Technical and maintenance support for safe operation of the plant functionality of DCS and ESD System.
ƒæ Effective corrective maintenance breakdown period in PESD system, complex loop logic and replacement of I/O and associated modules.
ƒæ Involved in day to day preventive maintenance for field instruments, individually and team wise. Inspection,Calibration, Loop simulation based on ISO Procedures and standards.
ƒæ Co- ordinate with operation, Preparing equipment for maintenance and returning back to the safe service.
ƒæ Experience in case study of plant and modification implementation to avoid failure repetition
ƒæ Excellent skill in fault analysis and rectification in control system and field devices.
ƒæ Having good knowledge in servicing and calibration of Smart instrument devices with communicator, and servicing calibration of Pneumatic, Hydraulic, operated valves and accessories (Positioner, Booster relay, Lock up Relay, and I/P).
ƒæ Bently Nevada vibration monitoring system probe installation and calibration of probes and monitor with TK-3.
ƒæ Periodic check carried out in Trip loops and status confirmation.alarm simulation and verification.
ƒæ Trouble shooting and maintenance of rotating equipment protective control system such as Bently Nevada Vibration system,Trisen 310 Digital control system.
ƒæ Commissioning and Loop checking of Sequence Interlocks for Emergency Shutdown Systems and Unit Shutdown Systems..
ƒæ Commissioning of Solid-state (Electronics) based Interlock Control Panel.
ƒæ Commissioning of Microprocessor based Alarm Annunciator Systems.
ƒæ Commissioning, Maintenance and Trouble Shooting of CCTV and Weather monitoring Systems.
ƒæ Planning of Preventive Maintenance for all Field & Control Room Instruments as per company SOP.
ƒæ Preparing and Editing of procedures related to Preventive Maintenance for Instruments..
ƒæ Handling computerized Maintenance Management system (Maximo), SSRS (Sabic services request system) through SAP (System Application and product for Data processing ) system.
ƒæ Specially assigned for Instrument related failure Coding and Hierarchy preparation for Computerized Maintenance Management System (MAXIMO) developed in Oracle.
ƒæ Handling shifts independently & provided very good response on the on ¡V call in case of emergency in the plant. (05 years experience).
ƒæ Havin sound knowledge in safety factors within Hazordous locations and intrinsically safe equipments.
ƒæ I am fully conversant with P&ID. Process Flow Diagram, Hook up Interlock diagram, Logic Diagram, and IL Diagram.

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