Resume - Quality Assurance/Quality Control, Audit, Inspection & Testing, Welding, NDT

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Resume #72236

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Quality Assurance ~ Quality Control ~ Audit ~ Inspection ~ Testing ~ Welding ~ NDT

APERCU An incisive professional with over 12 years including over +2 year of experience in Middle East encompassing Quality Assurance/ Control, Documentation, Testing & Inspection, NDT, Welding, Mechanical, Painting, Coating during construction & installation of various oil/gas projects and in service inspections in plant, Turnaround (Shut-down) and shipping Vessels. Demonstrated skills in developing & executing quality plan for the project. Deft in conducting service inspection related to Plant Air System, Vessels, Columns, Pumps, Pipes & all type of Valves, (NDT, Painting, Lifting Equipment, Offshore Equipment ¡V SPM & Cranes, Slings and other related in Service Inspections for Oil & Gas Companies. Skilled in developing QAPs, establishing systems/procedures for best quality Control/inspection. Expertise in collection of samples of production, analyzing and then making recommendations on how to increase the quality of goods. Implementing procedures for ensuring adherence to the quality standards. Adroit in maintaining in-house quality systems ensuring compliance to the defined quality guidelines. Possess a clear understanding of the industry, and quality control technique, international codes & standards. Proven expertise in conducting vendor inspections and laboratory testing. Accomplished several Cross-country Piping (Production unit), Petrochemical, Desalination Plant, Chemical Plant Projects in India, Saudi Arabia and U.A.E. Thorough professional with strong planning, interpersonal skills with abilities in liaising with people at all levels in the organization.

KEY FUNCTIONAL STRENGTHS

SUPPLIER QUALITY & TECHNICAL ASSURANCE
„X Assessing performance of the vendors based on various criterions like Supplier Verification, Vendor Ratings, Quality Improvement Rate Etc.
„X Approving control plans at vendor's end & undertaking finalization/ submission of PPAP, MSA & FPP activities.
„X Planning & carrying out process audits at vendor's end and to monitor trends.
„X Providing technical guidance to the vendor team, guiding them on resolving performance bottlenecks.
„X Maintaining Supplier databases, monitoring/ reporting of suppliers overall performance & resolving problems on suppliers end.
„X Coordinating & reporting supplier performance & quality issues to SQE's with respect to incoming quality issues.
„X Undertaking support localization which includes validation of localized components / vendor development activities (PSA & process audits).

TESTING & INSPECTION
„X Testing, inspection & certification of products of different nature, items & raw material used in related industries.
„X Executing method development and validation i.e. rigorous testing of methods to ensuring that the products are precise, accurate, reproducible, "fool-proof" and specific to product etc.
„X Conducing inspection of inward items such as Sub-contract works, Tools, Stationary and Brought out Items as per process layouts and materials are per test certificates.
„X Developing & executing Inspection Test Plan & Quality Records development for various Quality control procedure (if required) like Material control and traceability, Weld control, weld consumable control, post weld heat treatment, NDT controls, Pressure testing, Hardness Testing.
„X Observing Hydro test and Pneumatic test of piping system, Gross Leak testing of various systems.
„X Undertaking blasting & painting inspection as per specified scheme.
„X Verifying all applicable calibration certificates for Measuring Instruments and Machines.
„X Performing In-house and Sub-contractor Audits for verification of implementation of Quality procedure and Continual Improvement in Quality system.

QMS IMPLEMENTATION
„X Maintaining QMS as per Project specification, code, standards and Company's In house procedure.
„X Undertaking QC activities for fitness for purpose of job, continual improvement in various QC procedures as required.
„X Preparing and maintaining Quality records for final Handover.
„X Synchronizing calibration, maintenance and operation of test lab; devising & implementing process & quality plans & undertaking SPC study for critical parameters. Implementing customer specific quality system activities.

WELDING /FABRICATION
„X Monitoring & reviewing WPS, PQR, Welders qualification tests as per codes and specification.
„X Conducting inspection of piping and structural fit ups & installation of system piping.
„X Welding the parts together, repairing and maintaining equipment and machinery & constructing metal objects according to instructions.
„X Verifying all safety aspects for Welders, Fabricators and others working subordinates.
„X Supervising Non Destructive Testing on weldments (UT, MPI, PT) and Radiography Interpretation.

MATERIALS INSPECTION - INCOMING & IN-HOUSE
„X Maintaining quality standards for incoming materials, ensuring stringent adherence to quality standards, norms & practices, identifying gaps & taking corrective action
„X Handling in-house material testing/ inspection of components and undertaking In-house rejection analysis.
„X Monitoring mechanical testing (Tensile/Bend/Impact), positive material Identification test of base material & weldments.
„X Performing assembly checks in assembly section & maintaining assembly inspections reports, raw-material identification reports, components inspection reports, log books, calibration records, rework notes, rejection notes, route cards, non-conformity reports, test & clearance certificates.
„X Managing internal / external testing of material / components as per set standards as a part of localization programme.
„X Undertaking inspection activities during shipping Pumps installation.

CUSTOMER RELATIONSHIP MANAGEMENT
„X Monitoring the quality performance of all customer issues & carrying out product, process & systems audits as well as preparing & driving PPM reduction plan.
„X Tracking & improving customer satisfaction levels by enhancing quality & reliability levels through continuous improvement.
„X Analyzing the quality concerns, identifying root causes, finalizing & implementing correction action plans.

KEY PROJECT HANDLED ACROSS CAREER

„X DFA Project for Hindustan Lever Limited, Pondicherry with TATA Consultant.
„X LNG ¡V Terminal Project for Gujarat State Petronet Ltd., Dahej, India with Foster Wheeler (TPI).
„X Diesel Hydrotreater & Crude Column modification for Reliance Industries Ltd. (major turnaround).
„X Debottleneck Project for Yanpet, Yanbu (KSA) with ABBLYMMUS (TPI & Consultants).
„X World tallest Crude Column for ESSAR OIL with ABB Consultant.

EMPLOYMENT SCAN

Mar`07 ¡V May`08: Engineer QA/QC
M/s. NICO International - EPC Contractor Total Oil Storage Terminal Project

Role: Performing QAP & ITP of various items (Onshore Oil Storage & Offshore Pipe Lines). Undertaking Sub-Contactor assessment & QAP approval.
NOTABLE CONTRIBUTIONS
„X Awards/appreciation letters received from FAL Energy
„X Quality process/ procedure introduced and implemented

Dec`05 ¡V Feb`07: Sr. Engineer QA/QC
M/s. Essar Oil Limited

Role: Conducting Vendor & Crude Column Inspection & performing QAP, inspection activities during Erection & Installation of mechanical equipment for Piping. Managing Quality Control Operations for vendor inspection & expediting.

Dec`04 ¡V Dec`05: Engineer - QA/QC
M/s. Reliance Engineering Associates Limited

Role: Formulating & implementing Project Quality Plans, interpreting Drawings & Specifications. Conducting inspection of vessels, columns, reactors and heat-exchangers with assurance of materials and consumables correctness. Undertaking inspections of weld joint & design before welding, and visual inspection during and after welding. Determining type & extent of inspection required as specified in governing code for NDT and coordination with NDT crew. Re-assessing NDT reports. Carrying out Line check & punch list work. Reviewing & accepting QA packages and final handover document.

Apr`04 ¡V Sep`04: Engineer-QA/QC
M/s. Saudi Bin ladin Group-PCM Division

Role: Handling activities pertaining to piping replacement & structural works Modification and replacement of internals of Columns & vessels. Performing activites as per ASME, SABIC & Client Specifications/ requirements.

Aug`03 ¡V Mar`04: Engineer-QA/QC
M/s. Reliance Engineering Associates Limited

Role: Implementing contractor quality plant & producer for Pre- shutdown & shutdown activities. Reviewing control reports as per quality plan.

Mar`02 ¡V Aug`03: Engineer-QA/QC
Welspun Gujarat Stahl Rohern Limited

Role: Developing & implementing Quality improvement plan. Conducting internal quality audits.

Dec`00 ¡V Feb`02: Engineer-QA/QC
M/s. Neostructo Construction Ltd.

Role: Undertaking activities regarding inspection, testing & monitoring for pile fabrication & Painting. Maintaining documentation of all records & fabrication and erection of Piles & EOT Cranes (100 Tones, 60 Tones and 40 Tones) equipments are in state of valid calibration.

NOTABLE CONTRIBUTIONS
„X Successfully accomplished LNG Jetty project for key client's viz. PETRONET, BNI & TPI- Foster Wheeler.

Jun`98 ¡V Nov`00: Site Engineer
M/s. Hindustan Lever Limited

Role: Ensuring timely execution of fabrication, erection job, Inspection, testing and material reconciliation of the fixed roof tankages CS and CS with SS cladding, Silo, Piping.

PREVIOUS EMPLOYMENT

May`97 ¡V Feb`98 M/s. Toole (P) Limited, Pondicherry Tool Room Supervisor

May`96 ¡V May`97 M/s. Popular Engineering Site Supervisor
(HLL Site, Pondicherry)

CERTIFICATIONS

„X Certified:
- Welding Inspector (CWI) in Welding Research Institute in Tirchy (India)
- Welding Inspector CSWIP-3.1 (Cert No. 18102) from TWI, London (UK)- (Validity upto ¡V 20/November/2009)
„X Certification as:
- ASNT Level II in Ultrasonic testing¡V India.
- ASNT Level II in Radiographic film interpretation ¡V India.
- ASNT Level II in Magnetic Particle Testing ¡V India.
- ASNT Level II in Liquid Penetrate Testing¡V India

SCHOLASTICS

1996 Diploma in Mechanical Engineer from Elumalai Poytechnic.

PERSONAL VITAE

Date of Birth: 21st October, 1973
Marital Status: Married
No. of dependents: 04
Nationality: Indian

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