Resume - QC, NDT, PIPING & WELDING INSPECTION, RTFI, MT, PT, PMI, FERRITE NO,H ARDNESS TE...

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Resume #75370

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OBJECTIVE

To continue working as a Quality Control Inspector, Piping and welding Inspector, Material Inspector, Dimensional Topographer, Non Destructive Testing Inspector, Radiographic Interpreter, for a major proactive organisation, that recognises Quality Control and Quality Assurance as a major source of cost avoidance. Prefer QA/QC inspection team with state of the art technology where my education, strong aptitude for learning, presentation, analytical problem solving, technical skills and ability would be utilized and shall have an opportunity to improve on it.

WORK SUMMARY
* More than 6 years solid experience in the construction of Oil & Gas Refinery, Petrochemical Plant, Fertilizer plant, Power Plant and related industries. Extensive experience in Pipeline, Piping construction, both above ground and under ground including completion of fabrication of all types of piping system, commissioning of whole pipeline and piping system, carry out hydro test of the whole pipeline and piping system, NDT tests, destructive test, implementation of standard operating procedure and inspection test plan. Good knowledge about welding process (GTAW, SMAW, SAW&GMAW) of materials like CS, LTCS, SS, Cr-Mo alloy, Inconel,Incoloy and other special type alloys like USX for critical piping applications. Familiar in using international codes, standards and specification i.e., ANSI/ASME, ASTM, API, AWS, BS Standards. Ample experience in trouble shooting of construction problems and discrepancies or material availability.

IDEAL NEXT JOB
QA/QC INSPECTOR (Piping/Welding/Mechanical)

PROFESSIONAL QUALIFICATIONS
* Bachelor of Technology, in Mechanical Engineering, (1998-2002), Graduated from Bharatiyar College of Engineering&Technology, Pondicherry University, India.
OTHER CERTIFICATIONS/TRAINING/SEMINARS

ASNT SNT-TC-1A LEVEL-II in RTFI (Radiographic Film Interpretation) Valid up to 27/06/2009.
ASNT SNT-TC-1A LEVEL-II in PT (Penetrant Testing) Valid up to 15/06/2009.
ASNT SNT-TC-1A LEVEL-II in MPI (Magnetic Particle Testing) Valid up to 11/06/2009.
ASNT SNT-TC-1A LEVEL-II in UT (Ultrasonic Testing) Valid up to 06/06/2009.
PMI (Positive material identification) by Spectrometer (Niton Spectrometer) and X-Ray fluorescence analyser (Niton XLT analyser, Texas Instruments).
FN (Ferrite number) analysis by Ferrite Scope.
Performance improvement of condenser by optimization of cooling tower done at Neyveli Lignite corporation, Thermal Power Station-I (Engineering Project).
Attended TWI UK CSWIP 3.1 training conducted by JGC Arabia Ltd.

PROFESSIONAL EXPERIENCE
Worked with ISO 9001:2000 certified multi national EPC/EPCM giants for their multi billion dollar project for oil baron Saudi Aramco &Sabic in Kingdom of Saudi Arabia.

EMPLOYMENT HISTORY

1.EMPLOYER: M/s. Abdulla Nass&Partners Co. Ltd., K.S.A
CLIENT: M/s. Sabic/Linde, K.S.A
DURATION: May'08 to Till Date
PROJECT: Yanbu Gas Project
POSITION HELD: Piping/Welding Inspector (QA/QC)

2.EMPLOYER: M/s. Japan Gas Corporation Arabia Ltd., K.S.A
CLIENT: M/s. Rabigh Refining&Petrochemical Company (Saudi Aramco) K.S.A
DURATION: July'07 to April 08
PROJECT: Rabigh Olefin Plants Project
POSITION HELD: Piping Inspector (QA/QC)

3.EMPLOYER: M/s. Mitsubishi Heavy Industries, K.S.A
CLIENT: M/s. Sabic-Mitsubishi Consortium, K.S.A
DURATION: Dec'06 to July 07
PROJECT: Ar-Razi Plant-V Methanol Project
POSITION HELD: Piping /Welding Inspector (QA/QC)

4.EMPLOYER: M/s. Sujayalaxmy Engineering Works(P)Ltd.,India
CLIENT: M/s. Larsen & Toubro Ltd.,India
DURATION: August 04 – November 06
PROJECT DETAIL: Kochi Refinery
POSITION HELD: QC Engineer.

5.EMPLOYER: M/s. Associated Heavy Industries(K)Ltd.,India
CLIENT: M/s. Chambal Fertilizers&Chemicals Ltd.,India
DURATION: June 02 – July 04
PROJECT DETAIL: Chambal Fertilizer Plant
POSITION HELD: Mechanical Engineer (QA/QC).

PROJECT SCOPE

Yanbu Gas Project: EPC contract for air separation unit (Project cost: 93 million USD).Annual production: 3100mtpa of oxygen and 5700 mtpa of nitrogen.
Rabigh Olefin plants project(Petro Rabigh): EPC contract for High Olefin Plants and Gas (Ethane) Cracking Unit (Project Cost: 10 Billion USD).World's one of the largest Refining&Petrochemical complex (PetroRabigh). Annual production: 18.4 mtpa of high value petroleum based products, 1.3 mtpa of ethylene and 90000 tpa of propylene.
Ar-Razi Plant- V Methanol Project
EPC contract for Ar-Razi -V expansion project, the world's largest methanol producing plant (Project cost: 2Billion USD). Annual production: 4.7 million metric tons of methanol.
Kochi Refinery Project
Shut down and maintenance activities, Fabrication and erection of onplot piping
Chambal Fertilizer Plant Project
Fabrication/Erection of CS, SS and NACE class piping and pipe rack steel structures for fertilizer plant project

RESPONSIBILITIES HANDLED

* Obtain, review and familiarise Saudi Aramco and Sabic project specification, welding procedure and acceptance standards.
* Conducted Material inspection and identification, Reviewed mill certificate/material test certificate.
* Conducted fitup inspection on pipe, critical installations like boiler piping, furnace radiant coils and reactor cyclones in accordance with approved WPS.
* Ensure material preservation and traceability after fabrication as per Aramco approved procedure.
* Inspected/witnessed internal cleanliness, flange face finish, bolt torquing and condition of gasket.
* Checked valve orientation on high pressure steam and other critical lines before erection/welding.
* Monitored welding consumable control and it's storage at construction site and fabrication shop.
* Reviewed WPS (Welding Procedure Specifications) & PQR (Procedure Qualification Record).
* Witnessed/conducted WQT (welder qualification test) as per ASME BPV SEC IX.
* Monitored /Checked welding parameters like preheat, interpass temperature, amperage, voltage, travel speed and type of welding electrode/fluxes are used in accordance with approved WPS.
* Monitored welder's performance and reviewed qualification record.
* Monitored welding / visual inspection of materials like CS, LTCS (Low temperature carbon steel), different grades of Martensitic&Austenitic Stainless steels(410,304L,304H,310,316L) Cr-Mo alloys(P11&P22), Cu-Ni alloys, monel,Inconel,Incoloy and special alloys like USX used for critical piping applications(Cracking furnace's radiant coils).
* Conducted/Reviewed PMI (Positive Material Identification) & FN (Ferrite Number) analysis.
* Visual inspections of field joints on pressure piping, reactors, regenerators, fractionators and heat exchangers.
* Witnessed Destructive Test of welded specimen for WPS approval.
* Line check before commissioning activities and assist in test pack preparation.
* Witnessed Hydro test, Leak test, Pneumatic test, Pad leak test, Flushing/Air Blowing as per Aramco approved procedure.
* Conducted repair reduction and welder performance improvement programmes.
* Reviewed NDT procedure and monitored NDT activities like RT, MT, PT, HT, PMI&FN.
* Monitored Pre Heat/PWHT (Post Weld Heat Treatment) and Reviewed PWHT charts.
* Reviewed radiographs according to ASME BPV SEC V.
* Ensured implementation of QCP (Quality control plan), procedure and ITP (inspection & test plan).
* Issuance of Quality Alert/DR (discrepancy report), NCR (non conformance report) and action for timely closing.
* Conduct quality surveillance on contractor's project execution during construction at site and shop.
* Co-ordinate with construction department and client in all stage of process to avoid unnecessary delay and easy execution of work.
* Assist QA/QC Engineer in reviewing engineering documents.
* Present site quality surveillance report to QA/QC Manger and QA/QC team leader.
* Participate in construction meeting and report on quality issues.
* Liaise with QC/NDT/Certification/welding Engineer and Customer to ensure that Quality problems are addressed and technically resolved.
* Exercise proactive approach in prevention of a problem by interface with other PMC (Project Management Consultant) construction personnel.
* Participated in the review of the final QC dossier/Inspection records and handing over to plant team.

CODES, STANDARDS & PROCEDURE FAMILIARITY

* ANSI/ASME B31.1, B31.3, B31.8, ASTM, AWS, MSS-SP, BS, ASME BPV SEC II, V, VIII, IX.
* Exposure to AP1 510,570.
* SAUDI ARAMCO (Saudi Arabian Oil Company, Previously Arabian American Oil Company) & SABIC (Saudi Basic Industries Corporation) engineering procedures and standards.
* SAER 5573 (Saudi Aramco Engg: Report) Crude distillation unit overhead corrosion study.
* BP (British Petroleum) CORYTON engineering standards for pipe fabrication, welding,erection and inspection
* Linde (German EPC giant) engineering standards for pipe fabrication, welding, erection and inspection.

AREA OF EXPERIENCE

* Piping/Welding inspection in Reactor, Regenerator, Cracking Furnace, Flue gas cooler, Fractionators, Columns, etc.

COMPUTER SKILL

* Sound knowledge in Microsoft Word, Excel & Power point, Windows 98&XP, Internet.

SAFETY SEMINAR/TRAINING ATTENDED

* Confined space entry, Accident investigation, General safety awareness, Heat Stress awareness.

HEALTH, SAFETY&ENVIRONMENT

* Ensure that subcontractor has a continuous safety tool box training programme. Ensure that all subcontractors personnel wear their PPE (personal protective equipments) on site, including safety hats, glasses, gloves, shoes, safety harness and any other specialised personal protective equipment as necessary. Ensure that all tools are factory manufactured, not "home made" and carries out all daily crane checks. Ensure all subcontractors plant, equipment, tools and materials are fit for use, and comply with the HSE procedures with regard to certification, permits and colour codes. Complete permits-to-work in accordance with the responsibilities given in the site authorised engineers List.

LANGUAGES KNOWN

* English, Hindi, Malayalam&Tamil (Fluent in speak, read & write)

PERSONAL STRENGTHS

* Good Team Player, Good communication skill, Good interpersonal and problem solving skill.

CAREER INTEREST

* To become an advanced welding and corrosion engineer.

PERSONAL DETAILS
Date of Birth: 30th May 1978
Age: 30 Yrs.
Nationality: Indian
Sex: Male
Height/Weight: 5'10" / 75 Kg
Relocation: Yes, Internationally
Visa Status: Saudi Arabian Visa, Valid till Dec 2008.

AVAILABILITY
Immediate

PREFERRED LOCATION
Anywhere except Afghanistan and Iraq.

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