Resume - Total eleven years of experience in Refineries/Petrochemicals, Chemical & Oil Po...

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SYNOPSIS

Total eleven years of experience in Refineries/Petrochemicals, Chemical & Oil Port Terminal, Offshore Platform projects etc. Presently working with Foster Wheeler, Singapore and Previously worked for prestigious organizations like, Technip-France, Snamprogetti SpA-Italy, Indian Oiltanking, Indo Gulf Corporation etc. with adequate exposure to Project Field Erection, Supervisioon, QA/QC, Inspection, HSE, Commissioning of Equipements, Piping Tanks etc.

RESPONSIBILITIES HELD

ƒæ Construction and execution of Rotating, static equipments & Piping for Offshore Platforms, Pharmaceutical plants,Ethylen Cracker plants,Fractination Units, Cryogenic & Atmospheric Storage Tanks and Insulated Cross-country pipeline
ƒæ Responsible of Field erection of Rotating & static equipments including Skids, erection of Auxiliary equipments, & others packages.
ƒæ Responsible for preparing & monitoring erection schedules, Manpower requirements, erection method statements, preparation of NCR'S&TQ'S, Preparation of material requisitions and preparation of as built drawings etc.
ƒæ Responsible for five 410 tons/hr capacity boilers. Duties include erection of module structures, harp tubes, casings, other boiler mountings and accessories.
ƒæ Monitoring all contracts awarded to sub contractors to ensure that contractual and specification stipulations were adhered. Duties also included the inspection of Thermal Insulation Jobs for Secondary Steam Generation Boilers
ƒæ Responsible for installation & Erection of of Boilers, Compresors, Pumps, Pressure Vessels, Heat Exchangers,Skids,Fire Fighting Pumps & others Vendor Packages
ƒæ Construction of 75000M3 Atmospheric Storage Tanks for Propane, Butane & Pentane plus, 5000 MT Refrigerated Ammonia Storage facility, Insulated Cross-country pipeline, & Refrigeration system.
ƒæ Lead Project Engineer during Construction & Installation of Cross Country Pipe lines, Skids, Booster Pumping Station, Tank farm & 14 KM 20" dia jetty pipeline.
ƒæ Witnessing NDT, Hydro Test, and Heat Treatment etc.
ƒæ Duties include Fabrication of 5000 Tons structural steel for supports and spools Preparation,
ƒæ Monitoring the construction of multiple berth facilities Jetty with Loading Arms & Sea Water Intake GRE/GRV pipelines.
ƒæ Liaise with Client representative for all the Inspection / Quality related activities of the contract.
ƒæ Review of Material Certificates, Vendor Documents as per Project specifications.
ƒæ Punch list preparation & Line walk down inspections of all Piping systems & Equipments
ƒæ Witnessing of Flushing / Hydro test activities and Reinstatement of all piping subsystems
ƒæ Preparation for Ready for Commissioning punches list & Clearance.
ƒæ Experience in Shut down Inspection & Vendor Packages
.
EXPERIENCE DETAILS

1. Foster Wheeler Asia Pacific Pte Ltd, Singapore

Period: 21-04-08 onwards continuing
Designation: Mechanical/Piping Supervisor
Nature of Work
Working as a Mechanical/Piping Supervisor for the Glaxo SmithKline Bulk Vaccine Project(SN02 Project) & Exxon Mobil's SPT consisting of a 85,000m2 biotech vaccine facility including two production building, power plant and utilities in Singapore
Responsibilities
„X Review of job procedures submitted by engineering contractor, Weekly Construction Status meetings with clients.
„X Supervision of the integrity of Equipments, Black Utility and Clean piping
„X Inspection & Maintenance of all Rotary & Static Equipments
„X Coordinating with Sub Contractor to carryout the punch listing, Line walk down inspection of all subsystems.
„X Dimensional control, reweing & preparation of Test Packs for Hydro static Testing.
„X Supervising the Installation & erection of Rotary and stationary equipments, Skids like Boilers, Compressors, Pumps, Columns, Exchangers, Drums etc.
„X Witnessing of Flushing / Hydro test activities, Inspection of reinstatement activities, Bolt torquing / tensioning activities prior to leak test, Witnessing of Gross air leak test activities of all subsystems,
„X Experience in piping materials like Carbon Steel, Stainless Steel, Low Alloy Steel,LTCS & In cloy

2. Technip, France
Period: 29-06-07 to 31-03-08
Designation: Mechanical Supervisor
Nature of Work
„X Working as a Mechanical Supervisor for the Ras Laffan Olefin Project(RLOC) consisting of a 1300KMTA (8000 ¡Vhrs/yr operation)of Ethylene plant, all need support facilities includeding,but not limited to,Entylene Cracking Furnaces, spent caustic oxidation unit, co product handling facilties,nitrogen system,pipelins and all other associated facilities for Qatar Petroleum in the Ras Lafan Industrial city, Qatar
Responsibilities o Review of job procedures submitted by engineering contractor, Weekly Construction Status meetings with clients.
o Inspection of Vendor packages like Injection Packages by SEKO & IDESA, Colums & Trays by KOCH, Main Compressors & Turbine by SIEMENS, Boiler Package by MACHCHI, and Compressor Packages by Mitsubishi etc.
o Supervising the Installation & erection of Rotary and stationary equipments, Skids like Boilers, Compressors, Pumps, Colums, Exchangers, Drums etc.
o Daily surveillance of Project includes monitoring of fabrication and execution of piping for the Ethylene unit including Spheres, Tanks, Static Equipments like Heaters, Columns, Heat Exchangers, Vessels & Inspection of all erection activities of piping, structural, equipments etc.
o Witnessing of Flushing / Hydro test activities, Inspection of reinstatement activities, Bolt torquing / tensioning activities prior to leak test, Witnessing of Gross air leak test activities of all subsystems, o Familiar with International codes like API RP-2A, ASME SECTION II, V, VIII, lX, API 1104, API 650, API 620, AWS D1.1, BS 2594, API R 527, API 6D.

3. Snamprogetti SpA-Italy(ENI Group)

Period: 19-06-06 to 09-06-2007
Designation: Mechanical Supervisor

Nature of Work
„X Working as a Mechanica Supervisor for the Ruwais Natural Gas Fractionation Project(3rd NGL Train Project) consist of a single line (train) with a processing capacity of 24400 tons/day, two berth facilities, associated structures,Trestles,Cryogenic Tanks Pipelines & Loading Arms, for GASCO, in the industrial complex of Ruwais.,Abu Dhabi-UAE
Responsibilities
„X Review of job procedures submitted by engineering contractor, Weekly Construction Status meetings with clients.
„X Inspection of Vendor packages like Glycol Regeneration Packages by PROSERNAT & KCC, Main Generator Packages by SIEMENS, Fuel Gas Package by APSL, and Compressor Packages by Mitsubishi etc.
„X Daily surveillance of Project includes monitoring of Atmospheric Storage Construction, Installation of Rotating Equipments like Boilers, Compressor & Pumps and Installation of Static Equipments like Heaters, Columns, Heat Exchangers, Vessels & Inspection of all erection activities of piping, structural, equipments etc.
„X Coordinating with Sub Contractor to carryout the punch listing, Line walk down inspection of all piping systems.
„X Supervising the mechanical completion activities like Installation of Rotating & Static equipments etc.
„X Witnessing of Flushing / Hydro test activities, Inspection of reinstatement activities, Bolt torquing / tensioning activities prior to leak test, Witnessing of Gross air leak test activities of all subsystems.
„X Supervising construction of Jetty, installation of modules, piping & erection of Loading Arms

4. Indian Oiltanking Ltd,
(A joint Venture between IOC & Oiltanking of Germany).

Period: 01/07/2001 to 13/06/2006
Designation: Mechanical Engineer
Nature of Work:
Worked as a Mechanical Engineer for Project which Involves Construction &
Installation of Tanks, Cryogenic Systems, Booster Station, Cross-Country Pipe line
& installation of all Rotating equipments like Compressors, Pumps etc.
„X Responsibilities
„X Lead Project Engineer for Construction of 10000MT Refrigerated Ammonia Storage facility with associated rotating equipments, Insulated Cross-country pipeline, & Refrigeration system.
„X Lead project Engineer for the erection of Mechanical Equipments like Compressors by YORK pumps by KSB and other rotary equipments like multi stage pums,Skids,Fire Fighting Pumps,Agitators,Dries etc
„X Lead Project Engineer during Construction of Petroleum Tank farm, Booster Pumping Station, 14 KM 20" dia jetty pipeline & Installation of Loading Arms
„X Execution, Commissioning & Operation of Vacuum Insulated Nitrogen Tank and Nitrogen pigging of petroleum pipe lines.
„X Hand on experience in erection of piping & equipments installation for Argon Recovery Plant.
„X Lead Engineer for commissioning of Booster Pumping Station, pipelines, Petroleum Storage tanks, TT loading including pipeline pigging with Nitrogen & Comp. Air for the ZIOL's 65000 KL Petroleum Storage Terminal at Goa.
* Hands on experience in Mechanical Maintenance of all Rotary & Stationary Equipments in the Oil & Ammonia storage terminal and Booster pumping Station Hands on experience in the Jetty Operations during Ship unloading & pigging.
„X Operation & control of plant process through DCS

5. Sanjana Cryogenic Storage Ltd.
(C/o Indo Gulf Corporation, Gujarat-Toyo Engineering India Ltd.)

Period: 10 -08 - 2000 to 20 - 06- 2001
Designation: Mechanical Engineer
Nature of Responsibility: Lead Project Engineer for Construction of the 12,000 MT Refrigerated Ammonia Storage Terminal & related system.
* Lead Engineer for Construction of the 10,000 MT Refrigerated Ammonia Storage Terminal under TOYO Engineering India Pvt. Ltd.
* Installation & Commissioning of the Ammonia Refrigeration system, Kettle type Ammonia Heater for supplying hot Ammonia directly to DAP plant, Dresser Rand reciprocating Compressors, Air compressors, Ammonia loading pumps, heat exchangers, pressure relief systems, utilities like flare, cooling towers, fire fighting, instrument & plant air system, etc.
* Assistance for the Operation & control of plant process through PLC
* Responsible for the erection of Pre-cooling & refrigeration Piping, ship unloading, TT loading Arms
* Operation & Maintenance of Hydraulic Marine Unloading Arm

6. Geecy Industrial Service Ltd., Mumbai.

Period: 15 - 7-1999 to 31-7- 2000
Designation: NDT Engineer
Nature of Responsibility: Conducted all type of Non ¡V Destructive Testing including Ultra Sonic Testing, Magnetic particle testing, Radiographic Testing Di-penetration, Stress relieving and welding inspection at RIL & ESSAR Tank Farms at Jamnagar under the supervision of Punjlloyd
„X Job involves daily site surveillance inspection / supervision activities, Review of ITP' s, Review of WPS / PQR, Witnessing of welder qualifications.,

7. Sree Prasad Industries, Kerala.
.

Period: 1- 6 -1997 to 30 - 06-1999
Designation: Production Supervisor
Nature of Responsibility: Manufacturing & Fabrication of Pressure Vessels, Heat Exchangers, Bakelite articles, and Barrier Terminal block qualified by LSCO, Pressed Component, Gear Wheels, and Electrical Goods, Shut down activities & Maintenance
„X Fabrication of Heat Exchangers & Vessels, modification of existing piping works, maintenance of Centrifugal Compressors
„X The job involves the supervision of all shutdown related activities of Petrochemical plants

Training in Fire, Safety & First Aid

„X Successfully completed Building Construction Supervisors Safety Course conducted by NTUC Workplace Safety & Health, Singapore
„X Participated the Fire and Safety training and Technical meet organized by National association of fire officers, Institution of fire engineers (UK).
„X Attended Permit to Work Course & H2S Induction by GASCO for Offshore and Onshore locations.
„X Attended Heat Stress Course Conducted by GASCO & Snamprogetti,Abu Dhabi
„X First Aid Training by Red Cross Society.
„X Adherence to Safety Permit Systems and participated in Mock Drills with experience in Fire & Foam Monitors, Fire Hydrants and Fire Extinguishers

Personal Details
Qualification
Diploma In Mechanical Engineering.
Studying for Degree Engineering (AMIE)
D.O.B 15th May 1976
Mother Tongue Malayalam
Experience 10 Years

Languages Known English, Hindi, Malayalam, (S / R / W)
Marital Status Married

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