Resume - Twenty-two years experience in design, fabrication, field erection and commissio...

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Resume #28348

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SALIENT PROFESSIONAL SKILLS
Field Erection / Site Supervision
* Supervision of various mechanical and electrical trades in the installation of oil and gas plants. Furnaces, refractories, coils, burners, fuel trains, stacks, heat exchangers, towers, instruments, control panels.

Pressure Vessels / Heat Exchangers / Air Coolers
* ASME VIII, TEMA, API 660. Detailed design, installation and commissioning.

Direct Fired Process Heaters & Boilers
* API 560, API 530, ASME 1. Detailed and process design, installation and commissioning.

Combustion Equipment
* Burners, fuel trains, BMS, combustion calculations. Commissioning fired equipment

Pressure Piping
* ANSI B31.3, B31.5. Pipe layouts, pipe stress analysis, pipe supports.

Instrumentation & Process Control
* Formulation of P&ID, process flow diagrams, selection of instruments and controls.

Software
* Word, Excel, PowerPoint, MS Project, AutoCAD 2002.
* HTRI / TEMA / ESCOA / SIMFLEX / Advanced Pressure Vessel / PRO II / HYSYS

Commissioning
* Planning, start up sequencing, refractory dryouts.

EDUCATION
University of Canterbury, Christchurch, New Zealand, 1979 - 1982
I completed a Bachelor of Engineering degree in Mechanical Engineering.

REFEREES
Available on request.

WORK EXPERIENCE:

Process Heat & Combustion Ltd
1996 – 2005 Engineering Manager

Specialist heat transfer equipment design and installation company working in the Oil & Gas, Petrochemical and Mining industries. Responsible for the activities of various engineering disciplines for the detailed design of fired heaters, heat exchangers, boilers, reactors, separators, glycol dehydrators, water bath heaters, thermal oxidizers, pressure vessels and associated ancillary equipment. Involved in all aspects of the work from feasibility study, conceptual and detailed design, procurement, field construction and startup supervision.

Projects:
Santos Ltd, Ballera Phase 3 Queensland, Australia. Natural Gas Plant – Second Train. Furnaces, pumps, waste heat recovery units, vessels, glycol dehydration. Supervise field erection and construction of various items – burners, fuel trains refractories, pumps, furnaces etc. Pre-commission various items.

UCB Chemicals Sdn Bhd – Malaysia. Petrochemical Plant upgrade. Furnaces, controls, vessels, heat exchangers, pipework, pumps. Project Manager, responsible for installation and tie in to an operating facility.

Petrochemicals Sdn Bhd – Pasir Gudang, Johore, Malaysia. Petrochemical Plant upgrade. Furnace, boiler, pumps, pipework. Design, install commission.

BHP Billiton - Pakistan Natural Gas Plant- CO2 Removal Plant. Glycol regeneration heaters, vessels, pipework, instruments and controls, pumps. Design, oversee fabrication and site installation.

PTSSB - Jakarta, Indonesia LPG Plant. Glycol and hot oil furnaces, vessels, heat exchangers, pipework, support structures. Design, oversee fabrication and field installation. Commission.

PT Medco Energy International - Jakarta, Indonesia LPG Plant. Process design, PI&D, PFD, equipment specification and data sheets, process control philosophy.

Wren Oil – Perth Australia. FEED for liquid and gaseous hydrocarbon waste incinerator with waste heat recovery unit. Supervise fabrication of equipment.

Waihi Gold Mine – New Zealand. Furnace, heat exchanger and pumps. Supervise equipment fabrication and field installation. Commission plant.

Shell Todd Oil Services Ltd - New Plymouth, New Zealand Natural Gas Plant. Rectify combustion problem with a new furnace. Establish testing programme to determine cause, scope out repair works, supervise rectifications and re-commission furnace.

Shell Todd Oil Services Ltd - New Plymouth, New Zealand. Rectify burner/combustion/BMS problem with two 60T/Hr boilers on board a FPSO during operation.

Delta Corporation - New Zealand. Bitumen terminal. Heated storage tanks and ship to shore pipeline. Supervise site fabricated tanks, heating plant and pipeline.

1995 – 1995 Davy John Brown
Santos Ltd, Ballera Phase 1 Queensland, Australia
Lead Mechanical Engineer
Natural Gas Plant – CO2 Removal

Responsible for the process design of the thermal fluid heating system comprising waste heat recovery units (from turbine exhaust), auxiliary direct fired heater, pressure vessels, pump sets, unfired steam generator, pipework. Produce P&ID, PFD and control philosophy. Develop control functional logic diagrams for DCS programming. Produce operating and commissioning procedures. Supervise commissioning of static equipment.

1993 – 1995 Waste Management Ltd
Facility Manager
Hazardous Waste Incineration Facility

Facility Manager for a new hazardous waste incineration facility. Responsible for staff, operation and financial performance but primarily to modify the incinerator to meet air discharge consent requirements. Following activities performed

* Reduced excessive fuel consumption (by 50%).
* Turned the facility into a profit maker rather than a significant loss maker.
* Implemented design modifications and improvements
* Reprogrammed DCS to improve combustion control and system response.
* Reduced HCL emissions by installing an acid gas scrubber.
* Reduced dioxin and mercury emissions by installing an activated carbon injection system.
* Produced a simulation model of the unit
* After two years of modifications re-commissioned the unit and conducted air discharge testing (passed air discharge content conditions)
* Re-wrote operating manuals and retrained plant operators
* Developed and implemented a planted maintenance program and staff professional development program.

1989 – 1993 Waste Heat Engineering Pty Ltd - Adelaide Australia

Design and Build Company of various heat transfer equipment throughout Australia in the Oil & Gas, Mining, Timber and Chemical industries. Extensive design and field installation and commissioning experience gained.

Many projects for Shell, Mobil and BP throughout Australia for terminals, bitumen plants and refineries.

1988 – 1989 Lurgi - Nufarm Pty Ltd, Bunbry Australia
Mechanical Engineer

Lead Engineer for new acid plant in Western Australia. Responsible for planning and scheduling equipment supply and installation. Contract administration and preparation of monthly progress claims. Action variation requests and claims.
Develop commissioning program and procedures. Commissioning, performance testing, operating training and client handover.

1984 – 1988 T O'Connor & Sons Adelaide Australia
Mechanical Engineer

Major Australian contractor to the Oil & Gas, Power and Mining Industries. Heavy engineering, pressure vessel and boiler fabricators. Licensees to CE Natco, CE Randall, Foster Wheeler and Aquachem. Responsible for the detailed design of pressure vessels, columns, towers, separators, fired heaters, glycol heaters, water bath heaters and natural gas skids.

1993 – 1994 Bechtel / NZSFC Methanol to Gasoline Plant
Seconded to Bechtel. Responsible for a broad range of general engineering associated with the fabrication and erection of six large hydrogen recycle heaters (Lummus) and associated ancillary equipment. Oversee burner, fuel train, heating coils and refractory installation.

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