Resume - Senior Process Engineer with 14 years of Experience in Oil and Gas and Petrochem...

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Resume #36450

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SR. PROCESS ENGINEER WITH EXPERIENCE IN OIL AND GAS, PETROCHEMICAL

Key Functional Skills

* Unit Engineering Specialist for LNG plant.

* Review of PFD, P&IDs, Process circuit hydraulics, Heat exchanger design, safety valve sizing, Control valve sizing and process calculations.

* Skilled in use of process engineering simulation models and other software packages, computer tools.

* HAZOP studies, Preparation of operating manuals, Generation of technical concepts and reports, etc.

* Man-hour estimation, Planning and scheduling of activities, input to Planning, execution of activities as per Company procedures and Quality Assurance.

* Techno-economic feasibility studies for new projects including basis of design.

Brief Profile
* Bachelor of Technology ( B.Tech.) in Chemical Engineering.

* Certified Energy Manager.

* 14 Years experience in process of Petrochemical and Gas plant in Operations and Process engineering discipline.

* Proficiency in English language and expertise in technical report writing.

Work Experience
Technip Middle East, Doha, Qatar
(Deputed to RasGas Company Limited, Ras laffan, Qatar)

SENIOR PROCESS ENGINEER
Jan 2007 - Till Date
Job Profile:

„« Provide quality engineering services to LNG plant Operations. Review summaries prepared by Process Engineers. Discuss irregularities/ deviations with Process engineer, Operations and provide suggestions as required. To assist in smooth and efficient operations of plants.
„« Identify problem areas and propose solutions and check similar proposals submitted by process engineers. To provide suitable and cost effective solutions for process¡Vrelated problems.
„« To carry out effective trouble shooting of process abnormalities. Effective tuning of Selexol system to produce on-spec gas resulting in minimisation of flaring and increase in sales volumes.
„« Facilitate Risk Assesments for Change in Facility, Operations, Process parameters to quantify the risk and communicate to the management for approval.
„« Proficient in usage of FMEA tools like Meridium. Performed the role of Principle analyst for process related Root Cause Failure Analysis and have been member of RCFA and Bad Actor analysis Teams.
„« Review Profit Improvement Program items, yields, catalyst, chemicals, operating conditions and initiate changes as required to assist in improving profitability. As a team successfully completed the High Rate Test of Gas plant resulting in 16% increase in capacity. Acknowledged by the Asset Manager by awarding SUHKRAN.
„« Conceptualise and review plant modifications, checking of data, design basis for new projects, reviewing of PFDs, P&IDs data sheets, drawings, participate in HAZOP, commissioning and performance tests. Process discipline representative for LNG asset re-Hazop. Took part in new initiatives like Alarm Rationalisation, Control loop tuning, etc.
„« Effective communication and leadership qualities to align discipline engineers with the Asset team objectives and priorities.
„« To review process feasibility of proposed plant modifications. To check project objectives, compatibility with existing facilities are met. Ensure changes are made through Management Of Change procedures. Co-ordinator of Asset Team Opportunity Management System.
„« Recommend timing, schedule and review operating conditions for catalyst regeneration, test runs. Ensure guarantees are met. Submit Technical report on test run results with recommendations for management approval. Conducted breakthrough test of LPG treaters molecular sieve beds and submitted results to the licensor for evaluating residual life time.
„« Support operations in shutdown planning and execution. Member of the Asset Shutdown team and executed shutdown on lines of EXXON MOBIL shutdown management system. Ensured Quality and Quantity in activities like Chemicals (Dehydration unit Molecular sieves) loading, replacement of Knock out drum demisters with High Performance Mist Eliminators. Carried out vessel inspections from a process engineering perspective.
„« Asset representative in POBP team for analysis of Volumetric Downtime and Benchmarking of Asset based on performance.
„« Review existing technology while keeping abreast of new developments to determine its suitability/ feasibility. To ensure that pre-feasibility studies are undertaken in an optimum manner prior to replacing existing facilities, revamping them or adopting new technology to provide cost effective solutions.
„« Review process-related capital and operating budgets taking into account past and present performance of the plants and processes and new technological developments. To enhance reliability, availability and performance of plants and processes.
„« Utilise process engineering simulation models and other software packages, computer tools to ensure that optimum performance is achieved.
„« Mentor of fresh National graduate engineers.

CHIYODA CORPORATION JAPAN
PROCESS ENGINEER- PROJECTS
Jul 2006 - Dec 2006
Job Profile:
As a member of the Project engineering team
„« Involved in all the activities of HAZOP study of the LNG project such as Node identification, marking on P&ID and listing of Nodes. Take part in Hazop Sessions, preparation of Hazop report, discipline wise listing of open action items. Co-ordinate with discipline lead engineers to close out open action items, communicate the close out comments to the client, finalise and publish HAZOP report with Close out report.
„« Prepared report for submission to client for compliance of P&IDs of LNG plant to SHELL's isolation and maintainability philosophy. Verification done on equipment and system basis for confirming to isolation, provision of vents and drains, provision for connection of utility streams for inertisation.
„« Verified list of Process and Utility header interconnections for correctness as per stream connection number, line size and material specification.
„« Co-ordination with site field engineering team for preparation of equipment list as per empty weight for erection schedules and crane availability.
„« Prepared preservation checklist for Lines, Equipments and skids as per standard norms and vendor requirement.

INDIAN PETROCHEMICAL CORPORATION LTD., MAHARASHTRA, INDIA
POLYETHYLENE - DEPUTY MANAGER
Sep 1995 - Jun 2006
Job Profile:

„« Perform thermal and material balance to benchmark the plant performance.

„« Tuning of various process parameters to conduct different trials of catalysts, additives etc and evaluation of the same considering overall impact.

„« Understanding the philosophy of process technology for capacity expansion.

„« Critical analysis of Process licensor's recommendation with a view of future operations as well as past experience of operation.

„« Responsible for identification of process control requirement, trouble shooting and rectification of existing CL program to accommodate new process requirements.

„« As a member of the Butene-1 revamp team
I have done P&ID review and HAZOP study, Involved in pre-commissioning and commissioning activities and was responsible for stabilization and test run of the plant.

„« As a member of the TIE-IN group of the project team in the LLDPE/HDPE expansion project with INNOVENE Technology
I have done finalization of retrofitting tie-in points, checking of actual hook ups, preparation of check list, as-built checking of the plant, preparation of checklist for mechanical completion of plant and identification of various loops for pre-commissioning activity like line purging, sheet blasting, line flushing etc.

„« Manage operation with key focus on achieving pre-determined production targets with prime grade product quality.

„« Maintaining safety in all aspects of plant operation and maintenance jobs and create a culture of safe practices across all functional groups.

„« Planning and coordinating maintenance requirements of annual turnarounds including statutory jobs.

„« Subordinate development through training and delegation of responsibility with proper guidance.

„« I was a contributing member of the Six Sigma team in the project for improving the ON-Grade production during Grade changes.

„« Recognised by the management through excellent performance award.

NEYVELI LIGNITE CORPORATION LTD
ENGINEER TRAINEE
Apr 1995 - Sep 1995
Job Profile:

„« On the job training, safety orientation, Organisational skills development.

„« Worked as trainee engineer reporting to production manager in the Coal Briquetting plant which is a preparation unit for the coal gasification plant.

„« Experience in operation and principles of belt conveyors, bucket conveyors, chain conveyors, hammer mills, large open tray sieves, rotary steam jacketed tubular driers, electrostatic precipitators.

„« Gained experience in maintenance planning and co-ordination with external and internal customers.

TANFAC INDUSTRIES LIMITED, TAMILNADU, INDIA
GRADUATE ENGINEER TRAINEE
Jan 1995 ¡V Apr 1995
Job Profile:

„« Shift Engineer for CRYOLITE (Sodium Aluminium Flouride) manufacturing unit.

„« Experience in preparation of batch sheets, addition of chemicals in batch reactors. Operation of vacuum driers, oil fired rotary kiln driers and bag filters.

„« Gained experience in maintaining process parameters to ensure quality.

„« Monitoring of bagging and loading section with inventory management.

„« Manpower management.

„« Ensure safety in all aspects of operation.

Education
UG: B.Tech/B.E. (Chemical) from NIT/REC, Tiruchirappalli, India.

Certification: Certified Energy Manager, Certified Energy Auditor.

Training
Discipline Topic Trained by

Control system US/AMC Implementation Tata Honeywell, Pune

Energy Pinch Technology Developers of Aspen PINCH

Process safety Hazop Workshop Tata AIG

Process safety Risk Assessment - Level 2 Faculty from Exxon Mobil

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