Resume - Chemical engineer with 17 years petrochemical work experience with experienece i...

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~Project Planning & Management ~Business Applications Design~
~ Programming & implementation~

Précis: A competent professional with over 18 years' of experience in design & development, project planning & execution and maintenance operations of Petrochemical units. Expertise in planning & execution of projects, modernization and installation / commissioning of equipment. Hands on experience in the entire engineering operations involving design & development, co-ordination with internal department process developments, etc. Proven expertise in implementing Bentleys ProectWise as Administrator for refinery, Oracle Applications for contracting firm, Aspen add-on Modules in Visual Basic and LISP/MDL modules for drafting in CAD. Holds t o credit the development of great applications in LISP, VB, Oracle and ASP. Proficiency in designing maintenance strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs. Proven abilities in swiftly ramping up projects. Skills in building & managing high performance project teams for accomplishing improved resource effort time by minimizing rework at levels. Motivated to innovate, build solutions and develop continuously.

Academia

Bachelor of Technology (Chemical Technology) 1987
College of Engineering & Technology, Amravati University Maharashtra, India

Diploma in Business Management 1990
Prin.L.N.Welingkar's Inst of Mgt Development & Research, Matunga, Mumbai University Mumbai, India

Diploma in Materials Management 1991
Prin.L.N.Welingkar's Inst of Mgt Development & Research, Matunga, Mumbai University Mumbai, India

Diploma in Industrial Management 1992
Prin.L.N.Welingkar's Inst of Mgt Development & Research, Matunga, Mumbai University Mumbai, India

Diploma in Export Management 1992
Prin.L.N.Welingkar's Inst of Mgt Development & Research, Matunga, Mumbai University Mumbai, India

Diploma in Operations Research in Management 1992
Directorate Of Distance Education, Mumbai University Mumbai, India

Professional Enhancements

1. AutoCAD-Productivity Tools, 3-d Drafting, Customization, Lisp programming.
2. OCP- Oracle Certified Professional (Oracle 10g DBA).
3. OCP- Oracle Certified Professional (Oracle 9i Application Developer).
4. Microsoft Certified Application Developer.
5. Certificate Course in Piping Engineering, IIT Mumbai.

Professional Affiliation: Associate Member of Institute of Engineers (Mechanical)

Knowledge Purview

Project Planning & Execution
1. Projects expansion, manufacturing, modernization, installation & commissioning of equipment/ machinery/ systems.
2. Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, installation & commissioning, site management and manpower planning.
3. Collecting the tender document, preparation of technical bid as per the specification and costing.
4. Ensuring execution of activities / projects within time & budgetary parameters.
5. Synchronizing with various civil, piping, erection contracts at various sites- their daily material manpower support services requirements from company's head office.
6. Preparing monthly activity report of the entire expansion schedule, the pending work & the month-ending stock reports.
Design & Development
1. Handling design operations involving process flow diagrams, sizing of equipment and etc., as per the project specifications, review of drawing as per project requirement, makes fabrication drawing and giving for fabrication
2. Managing detail designing of concepts e.g. (plan drawings, tolerance analysis, material selection, inspection standards for parts and products.

Process Enhancement
1. Monitoring production processes, identifying any defects/deviations & taking corrective action with maintenance, production & quality Department.
2. Scrutinizing processes & field parameter of equipment to ensure adherence to standards.

Maintenance Operations
1. Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability maintenance of Machines, personnel and production processes.
2. Tracking daily breakdowns, implementing preventive maintenance programmes to improve the efficiency of the system or the equipment undergoing maintenance.
3. Directing & instructing maintenance team; monitoring expenses with optimum utilization of resources.
4. Preparing costs reports on spare parts, inventory, labor and machines for resources planning, budgeting, scheduling and executing preventive/ predictive maintenance activities.

Career Highlights

June'05-July'07 Heston Kuwait International Co., Kuwait as EDMS Engineer

Significant Deliverables
1. Supervising the drafting of refinery drawings on Microstation version 8.0 at drafting office.
2. Supporting all engineering disciplines, project groups and other departments with updated refinery drawings & documents.
Significant Accomplishments
1. Proficiently executed the Bently ProjectWise as Administrator for Refinery engineering drawings storage, updations and administration of the database and workflows for drawings revisions at engineering
2. Distinction of creating, editing and administering the Archiving procedure for the Central Archives and Business process for control documents of Shuiaba refinery KNPC. (Kuwait National Petroleum Corp.).
3. Holds to credit the creation of the index database for the different categories of drawings and processes for its regular updates for Engineering & Services department, KNPC Shuaiba refinery.
4. Rendered support for seamlessly implementing Refinery Information Management Systems.
5. Developed & implemented minimum documentation processes for efficient recordkeeping and control for the Archive of more than 40,000 engineering drawings and Project documents and for the daily drafting revisions by the ongoing projects.

Nov'03-Dec'04 SKS Group Co.W.L.L., Kuwait as Project Engineer

Significant Accomplishments
1. Efficiently implemented Human resources, Inventory, Purchase data updates on Oracle 9i database server on Developer 2000
2. Functioned as a:
a. Planning & Quality Control engineer for contracts at KNPC, MAA.
b. Project Engineer of the Eocene Upgrade project, Wafra oilfields, Kuwait in association with Saudi Arabia Texaco & Kuwait Oil Company (Joint operations, Wafra) fabrication, hydrotesting, tie-in of upto 16" oil line.
3. Efficiently supported management with manpower selections, visa and their deputations and also the timely material procurement, support for the various ongoing project sites as Coordinating Engineer at Head Office.

Jul'02-Jan'03 Mathimitation Technologies Pvt. Ltd., Mumbai as Sr. Project Engineer

Significant Accomplishments
1. Devised:
a. De-bottlenecking solutions for revamping projects of cross-country natural gas pipelines.
b. Design Stimulation applications for process equipment & piping design / calculations as add-ons for models of the UOP projects, USA on ASPEN.
2. Provided effective assistance in developing & enhancing the Piping Engineering Web site development for the Indian Institute Of Technology, Mumbai

Oct'98-Nov'00 Hadi-Al-Najrani Est., Jubail, Kingdom of Saudi Arabia

The Career Path
Maintenance Engineer; Oct'98-Aug'00

Aug'00-Oct'00 Mechanical Superintendent; Saudi Alkali co, Jubal

Significant Accomplishments
1. Supervised and ensured appropriate Preventive maintenance for Caustic Soda plant.
2. Formulated modifications and executed operations for the maintenance of rotary pelletizer and the shutdown jobs with the operation staff and management.
3. Developed database for recording maintenance jobs & obtained an analysis summary real-time for better spares stocking, decision making & plant maintenance management.

Dec'99-Jul'00 Safco, Jubail as EDMS Engineer

Significant Accomplishments
1. Competently oversaw the up gradation of the IBB & Safco plants drawings to the As-Build status.
2. Seamlessly executed work in Vectorisation, standardization & corrections of the plant drawings before their being digitized for the EDMS (Electronic Documentation Management System) project
3. Developed the MOC plant modification work drawings & bill of material for the contract tenders.
4. Successfully developed programs on Microstation SE macro programming & also in parallel on AutoCAD 2000 for intelligent faster piping isometrics.
5. Developed Active X programs for the data Normalization.

Apr'99-Dec'99 Yanpet Project & Commissioning, Yanpet for Fluor Corp., as Piping Engineer

Significant Accomplishments
1. Efficiently synchronized, scheduled, supervised and reported the piping progress & commissioning of the new Boiler 5 & 6 at the old Yanpet unit and the Utilities piping - (Cooling Water, Firewater, Instrument & Plant air & SeaWater) commissioning at the new Yanpet project, Yanbu Petrochemicals, Yanbu, KSA.
2. Rendered effective assistance to the complete the planned commissioning activities well ahead of the scheduled time.

Dec'98-Apr'99 PE unit of Sharq (Eastern petrochemicals), Jubail as Maintainance Engineer,
Significant Accomplishments
1. Distinction of developing an Inventory management program for real-time graphical consumption, stock summary, stock reorder analyses for chemical additives.

Previous Assignments

Jun'90-Sep'98 Rashtriya Chemicals & Fertilizers Ltd., Thal, Alibag, Dist. Raigad as Asst. Plant Manager (Production), DMF Group of plants; Efficiently handled Erection & commissioning from the grassroots level of the following four fully automated (with Toshiba-Tosdic 247s, TDC- 3000, Rosemount -DCS systems) petrochemical plants at Thal, India -2500 mtpy Dimethy
Formamide unit, 5000 mtpy Dimethyl Amine unit, 5000 mtpy Dimethyl Acetamide unit,
1200 Nm3/hr Carbonmonoxide unit. Effectively handled stabilization, de-bottlenecking of these units as Shift-In-Charge (Production) to achieve -138 % capacity utilization.

Feb'88-Mar'90 Gansons Engineers Pvt. Ltd., Swastik Chambers, Chembur, Bombay as Technical Executive Chemical Process Equipment Group. Successfully handled basic & detailed economic design of heat Exchangers, dryers, columns, tanks, silos, mixers, pressure vessels, agitators and all other types of chemical process equipments as per ASME, TEMA, DIN standards

Computer Proficiency
1. MySQL, php, VC++, C #, VB Script, MS Project, Primavera, Access database programming, Mechanical Desktop 4.0, AutoLISP, Microstation SE / Reprographics, Caesar II, Pipenet, CaePipe, PDMS.
2. AutoCAD – VB.NET
3. Oracle –10g DBA and Application Developer.
4. Java/ ASP/Sql Server

References and Documentation Available on Request

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