Resume - QA/QC Mech.Engineer near about four years exp. in the field of Pipe Mfg.Company,...

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Resume #71128

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Objective: -
Learn new things and support in the growth of organization with my Education, Experience and accomplishment for attaining a professional position in the growing industrializations and that's allow full utilization of the skills of a Mechanical Engineer.

Educational Qualification:-
1.Degree in Mechanical Engineering passed with Distinction from 2001 – 2004 in Jalgaon (MH)
2.Secondary School Certificate (S.S.C.) with First Class in 1996 from Board of Secondary Education Rajasthan.
3.Higher School Certificate (H.S.C.) with First Class in 1999 from Board of Secondary Education Rajasthan.

Additional Qualification: -
ASNT Level–II in Ultrasonic Testing (UT)
Radiographic Testing (RT)
Magnetic Particle Testing (MPT)
Liquid Penetrate Testing (LPT)
Industrial Training:-
M/s Kinetic Engineering Ltd. (Koregaon-pune)
1. Two month in machine shop as well as in paint shop.

Experience Summary: -
* Near about four years experience as a QA/QC Mech.Engineer in Pipe Mfg.Company,Pipeline & Piping during project execution, construction, commissioning of m/cs, pipeline and piping & system implement, execution and maintaining related to all quality control and assurance dept. aware of various national & international codes and specification.
* Presently working in M/s Hyundai Heavy Industries Co Ltd.,- Kuwait, since 12 Jun.2007 to till date

1. ORGANIZATION SERVED: Hyundai Heavy Industries Co Ltd.
Client: Kuwait Oil Company
Project Name: Crude Oil Export Facilities at
NTF, STF, NPP & MAA
Location: Kuwait
Duration: Jun 2007 to till date
Designation: QA/QC Mech. Engineer
Project Description: Crude export facility project involves 16 tanks, 4 fire water tanks with associated piping, 88.5 Km gravity pipeline of (5 X 48" & 56") & offshore facility.

Company Profile: -
Hyundai Heavy Industries Co., Ltd. (South Korea) is the world's largest shipbuilder, constructing bulk carriers, crude oil carriers, liquefied petroleum gas carriers and others. The company also builds floating production storage and offloading platforms and equipment, and provides offshore construction and exploration services. It is expanding into areas such as robotic systems, presses and large industrial pumps. Founded in 1972, the company is based in Dong Ku, South Korea and It has revenue of $7.03 billion.

Job Responsibilities
A. QA & QC Engineer (Welding, Pipeline & Piping): -
* Review & approve Inspection Test Plan (ITP), Method Statements and welding procedures.
* Responsible for Preparing WPS, PQR for SMAW & GTAW etc and welder qualification.
* Monitoring and supervision of welding process on site and shop for all welding parameter control in accordance with WPS.
* Site inspections such as fit up Inspections as per approve drawing & welding inspection prior to welding & ensure that only qualified welders are allowed to perform in accordance with approved WPS.
* Visual Inspection for all kinds of weld defects.
* Conduct dimensional inspections on fabricated structures including its internal & external attachment & make sure that it is within the approved tolerance, as specified by customer as well as existing codes & standards.
* Responsible for the all NDT activities monitoring as per project specifications.
* Planning, scheduling & monitoring NDE activities, preheat & PWHT works.
* Interpretation of radiographs & reviewing NDT reports.
* Monitor weld repair rate & implement corrective action to reduce the repair rate.
* Follow up NCR, punch list control & preparation of daily, monthly progress reports & updating QC records.
* Inspection of piping & pipeline components installed in the line such as valves, gaskets, orifice flanges, instrument components, etc for correct rating, orientation & position according to isometrics and P& ID & preparation of punch list for hydro testing for the balance or remaining works prior to testing & handover.
* Conducting the subcontractor audit
* Read & interpret the all type of ISO Drawing and P & ID
* Record review & QC clearance of test packages for hydro test & witnessing hydro test.
* Check & verify the drawings & specifications with ensure that drawings are in current revision. & approved for fabrication by authorized customers representatives
* Reinstatement inspection of test packs after hydro test.

B.Painting & Coating Inspection: -
* Witnessing the blasting or surface preparation for primer application, internal and external painting, HB coating, 3LP coating and HSS (Heat shrink sleeve) etc.
* Witnessing the final & holiday test inspection for internal and external painting, HB coating, 3LP coating and HSS (Heat shrink sleeve) etc.
* Witnessing the adhesive & chloride test.
* Witnessing the final & Holiday test inspection for wrapping and finally holiday inspections before backfilling.
* Preparing and maintaining the all painting & coating documents.

C.Material Inspection: -
* Preparing the planning & schedule for incoming receiving Inspections
* Performing the receiving Inspections for incoming materials related to pipeline & piping.
* Incoming material inspection such as raw materials, prefabricated materials, all types of flanges and fitting, pipes and welding /Painting consumables etc.
* Review of material certificates/batch certificates to check compliance with project specifications, expiry dates and meeting the required mechanical, physical, chemical composition.
* Preparing and maintaining the all documents related to receiving Inspections for incoming materials as well as maintaining the all records related to material dept.
* Responsible for preparing project receiving inspection report (RIR),inspection report (IR),material inspection report (MIR) etc. for final submission to client.

2. ORGANIZATION SERVED: M/s Welspun Gujarat Stahl Rohren Ltd.
Duration: 22 Jul. 2004 to 30 May 2007.
Designation: QA/QC Engineer
Location: Anjar (Gujarat)
Organization:: Welspun Group of companies.

Company Profile: -
An ISO 9001-2000 and API Certified company, with a turnover of one billion USD (Approx). The Company is a leader in supplying the Saw Pipe that is longinitude (16" OD to 56"), Spiral (18" to 100"), ERW pipe (2" to 16") and pipe bending facility (PBM) as Per API manufacturer it also mostly engaged with coating division like P.E. coating (.75" to 100"), F.B.E. coating, C.T.E. (Coaltar enamel), concrete coating, internal paint epoxy coating, Bend pipe PE Coating, Zinc coating, polyurethane.
Job Responsibilities: -
A.Quality Assurance (QA): -
* Individually handle the Enquiry & Giving comments to the marketing and sales division for it.
* Preparing WPS, PQR for Auto SAW, SMAW & GMAW etc.
* Responsible for welder qualification and related documents.
* Monitoring and supervision of welding process for welding parameter control
* Preparing Quality Assurance Plan (QAP), Manufacturing Process Specification (MPS), Raw Material Technical Specification (RMTDC), Process chart etc.
* Preparing Departmental procedure specification, work instruction, formats etc.
* Responsible for display and distribution of all approved documents.
* Making the Documents & Inspection of the First Day Production (MPQT).
* Filling the NCR And analysis the NCR as per ISO 9001-2000.
* Reviewing of documents (DT & NDT).
* Responsible for calibration of all equipments.
* Maintain all calibration records of mechanical as well as electrical equipments.
* Preparing Mill test certificates, Annexure of the products. & Release Documents of the final products
* Maintain the Rework/Repair Analysis for Quality control of the Product.
* Prepare Budget. Production report, Daily consumption report, etc.
* Prepare presentation and documents for plant assessment and audit.
* Working as SAP operator for production planning and continual improvement in the smooth operation.
* Responsible for the dispatch the final assembly.
* Conversant with national and international codes like ASME, API-5L, IS 9001-2000, API Q1, API 1104, and AWS D1.1 etc.

B.Quality Control (QC):-
* Working with HSAW, L-SAW, ERW & PBM projects for QC system implementation.
* Personnel evaluation, supervision, administrative work & document control as a shift incharge during system execution.
* Monitoring and supervision of welding process and NDT activities.
* Preparation & implementation of work schedules, Shift Schedule & control.
* Material procurement, receiving & inventory.
* Preservation of equipment & machineries.
* Planning material & manpower for project.
* Interacting with Third Party Inspector e.g. GLI, IDEA, ICS, SGS, TPL etc.
* Working on pre-visual inspection with the co-ordination of Approved Documents.
* Visual inspection of welding defects.
* Visual & Dimensional Inspection of HSAW, L-SAW & ERW Pipes.
* Man power handling.

C.Pipe Bending (PBM): -
* Working as quality incharge for Bend Mfg. Project sizes like 6.625", 20" & 30" thickness up-to 22 mm for angles 15º, 30º, 45º, 60º, 90º etc.
* Responsible for Raw material procurement, receiving, & inspection.
* Responsible for all Type of Documents related to QA Dept.for Bend Division.
* Personnel evaluation & supervision during bending process as per spec.requirments.
* Layout making for bends final inspection.
* Visual & Dimensional inspection with third party interactions.
* Responsible for the dispatch the final product.

Sport's Related Activities: -
* Two Times State Level Rajasthan-Basket Ball (1997-98 & 99)
* Inter Zonal Sport's in Bhusawal-Basket Ball (2003-04)
* SSJCOE Winner in Jalgaion-Cricket & Basket Ball (2002-2003)

Awards: -
* Player of the year two time's (2001-02 & 03)
* Shivaji Foundation society Raj.- Proficiency certificate
* Lat. Gulabji Bhimaji Trivedi smrathi foundation-Distinction in B.E

Computer Literacy: -
* Operating System: DOS, Window
* Packages: MS Office, AUTO CAD
* C Programming & C++
* Operating System: SAP
* Internet surfing

Personal: -
Interest: To Playing & listen music
Date of Birth: 1st March 1980
Sex: Male
Martial Status: Married
Languages known: Hindi, Gujarati, Marathi, English

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