Resume - Automobile Engineer with more than 12 years expertise in Maintenance of HEMM, wi...

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Resume #10264

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BE -Automobile + M.S - Software Systems + M B A with 12 Yrs exp in Heavy Earthmoving Machinery

Objective:
Expert Maintenance Planner for Heavy Earth Moving Machinery for Better availability at Lower operation cost

Brief Educational Detail: B.E(Auto), M.B.A (Oprn. Mgnt), M.S(Software

Experience
2000 - Till date Public sector Steel Plant, Andra Pradesh
Manager - Mechanical:
* Responsible for Heavy earthmoving Machinery consisting of Beml Make PC-650 Excavators, LW 35 Dumpers, BL 40 and HM 2071 Loaders, CP Compressors and IR Drills,etc in one of the Top 80 Steel Producing companies in the world. (Public Sector Enterprise in AndraPradesh, India.)
* Increased Machinery Availability by about 20 % by creating awareness about Condition Monitoring of Machinery to avoid Major Breakdowns and to reduce cost of operation.
* Effectively contributed for Production increase by about 30 % over last fiscal year by increasing the machinery availability.* Effectively control of Inventory, in spite of Production raise by 30 %, by regular exercise of ABC and VED analysis. * Development of practice for monitoring the failures, maintaining the details about each failure, finding the frequent Nature of failures, analyzing the failures and finding the cause and remedy to avoid such failures in future.

Oct\ 1992-Dec\ 2000 Dalmia Magnesite Corporation Salem, Tamilnadu
Senior Engineer -Earth Moving*
Responsible for Planning and Maintenance of Earth Moving Machinery fleet consisting of HM 2071 Front End Loaders(5.74 Cu.m), BEML 1420 Front End Loaders(2 Cu.m), BEML D 155 Dozers(10 Cu.m), BEML BH 40 Rear Dumpers( 40 T), BEML H 35 T Rear Dumpers, Komatsu GD 825 A-1 Motor Grader and Atlas Copco Compressors (XAH 210) and BVB 25 Drills.* Identified the following various Problems in BH 40 Dumper manufactured by Bharat Earth Mover Ltd.,(BEML) and rectified the problems to avoid frequent stoppages and costly replacement of spares.* Improper Differential & Front Wheel Taper Roller preloading: Experienced frequent failures of bearings and on analysis found the above bearings are not preloaded properly. Corrected the Preloading of bearings and failures are totally eliminated now.* Air Restriction in Intake air system of Cummins Engine: Identified air restriction at various places and reduced the restriction, the results were fruitful in areas like Reduction in Fuel consumption (by 10 %), increase in Turbocharger and Engine components life etc., * Also, in other areas like re-location of filters, re-routing of pipes were done for easy maintenance.* By monitoring the spares life, with the help of computerized maintenance package, the spare parts life data was made ready. With the help of above spare parts life information, required parts being procured & changed in time, to avoid further failures as well as to reduce inventory.* Identified the following various Problems in GD 825 A- 1 Motor Grader manufactured by Bharat Earth Mover Ltd.,(BEML) and rectified the problems to avoid frequent stoppages and costly replacement of spares.* Analyzed the frequent failures in Circle reverse gear and corrected the clutch slippage pattern.* Reduced the operating cost of Machinery by more than 20 % which works out to 10 Lakh per annum. * Managed 150 Maintenance crew and 7 service engineers to complete the above tasks.* Implemented training course for new recruits and existing service personnel.

Education

1998-1999 Birla Intitute of Technology, Pilani, India* Master of Science (M.S) in Software Systems. * Project: RDBMS area.(Oracle 8 & D2 k) * CGPA: 7.1 / 10.01997-2000 Indira Gandhi National Open University Delhi, India* Master of Business Administration (M.B.A) in operations Management. * Project: Customer' s perception of a specified lubricant. * CGPA: 4 / 51988-1992 Insitute of Road & Trans.Tech., TamilNadu, India* Bachelor of Engineering(B.E) in Automobile Engineering * Project: Simulation of 4 stroke SI engines using Fortran77* % of Marks: 71 / 100 Oracle,

Computer skills

D2 K, Microsoft Office, Access Project experience: Jan 2000-Dec 2000 Dalmia Magnesite Corporation Salem, TamilnaduTeam Member - Management Information Systems (MIS) for EMMDDeveloped the Management Information System(MIS) for Earth Moving Machinery Department(EMMD) by Integrating and manipulating the various datas like consumables, Output details, Machinery and Manpower performance, spares life Data etc., in order to improve the Decision making process.

Interests
Reading Books, Gardening, Maintenance of house hold articles.

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