Resume - Mining & construction Equipment, Oil field production, Power generation

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Resume #17743

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CAREER ACCOMPLISHMENTS

MANAGED

Management of the assembly of 21 Model 793 Caterpillar trucks in support of a gold mine operation
In Indonesia.

* Established improved assembly sequence
* Loaded shipping containers with sub assembles
* Established central location for assembly
* Obtained bonus funding for workers for assembly under 5 1/2 days
* Initiated assembly line
* Evaluated completed trucks

Results: Reduced assembly time from 9 to 5 days; reduced labor costs by almost 40%; enhanced mining operations; increased customer satisfaction and confidence.

COORDINATED

Coordinated the assembly of 20 Model 777 Caterpillar off-highway trucks at remote site in Mongolia.

* Ordered tools and accessories 11 weeks in advance for crews
* Developed site survey
* Dealership hired local workforce
* Assembled trucks
* Evaluated quality of assembly

Results: Saved company over $1 million in penalties; finished the assembly ahead of schedule;
enhanced political and business relations between Mongolia and United States private sectors.

INITIATED ACTION

Took quick and decisive action to save 10 finished Model 777 trucks caught in a building fire.

* Grabbed keys for the trucks
* Made quick decision to enter building in dense smoke
* Drove trucks out of building
* Assessed damage
* Called superiors

Results: Saved $8 million in equipment; saved an additional $1 million in shipping costs; met delivery schedule.

NEGOTIATED

Negotiated the assembly location on the island of Borneo of a Model 5230 Caterpillar front shovel.

* Convinced the dealer to try the assembly in a non-traditional location
* Won the customer over to the radical idea in a semi formal meeting
* Eliminated transportation requirements
* Allowed uninterrupted use of support equipment (cranes, forklift)
* Conducted assembly
* Transported shovel to the site

Results: Reduced assembly time from 21 to 9 days; reduced assembly costs by 60%; enhanced customer work schedule; improved dealer image.

EVALUATED

Assessed the potential of reducing an inventory of over $200 million in spare parts for a gold mine operation.

* Identified items not fitting current machines
* Identified incorrect ground engaging tools
* Offered solutions to consume outdated stock
* Developed a matrix of correct ground engaging tools for the site
* Conducted operator training
* Conducted ground engaging tool classes

Results: Documented savings of over $800,000 in the first year; reduced inventory; extended wear life; projected savings of $250,000 annually; reduced down time for cutting edge changes.

ANALYZED

Analyzed process to improve cylinder head and injector rebuilding for the Model 3600 heavy fuel engine for a
Philippines dealership.

* Established a serial number system for each cylinder head
* Installed world's first dealer based 3600 series injector calibration system
* Established an assembly line concept
* Developed a hydraulic press for valve guides and seats
* Developed specialized tools for the rebuild process
* Wrote detailed special instructions for the process

Results: Saved $200,000 (Phillipine exchange rate); reduced time required per cylinder head from 14 to 6 hours; increased profitability.

PROFESSIONAL EXPERIENCE

EQUIPMENT ASSEMBLY MANAGER 2004
John Davidson & Associates Limited Sangatta (Borneo), Indonesia assigned to P.T. Trakindo

Led a multi-national workforce in the assembly of 44 Caterpillar off-highway trucks. Managed 80 workers, and sub-contractors while ensuring a safe work environment, quality & timely assembly in 91 working days.

EQUIPMENT REBUILD SUPERINTENDENT 2001-2002
Washington Group International San Roque, Philippines

Directed rebuilding of heavy equipment at the world's 12th highest earth and rock-fill dam. Supervised 30-40 local rebuilding and welding crewmembers. Coordinated closely with Caterpillar, Hitachi, and Volvo dealers, and subcontractors, including Cummings, GMC engines, machine shops, hydraulic cylinders, and radiator repair.

PRODUCT SUPPORT MANAGER, MINING DIVISION 1994-2001
Caterpillar Asia (Contractor) Singapore

Consistently ensured safe, quality, and timely assembly, testing, repair, and modification of 86 new off-highway mining trucks, and 5130 and 5230 hydraulic excavators. Effectively managed product support at remote sites in Borneo, Sulawesi, Iran Jaya (Indonesia), Mongolia, Vietnam, Malaysia, Thailand, and the Philippines. Supervised over 60 crewmembers assembling up to 20 trucks per delivery. Conducted quality control inspections during assemblies. Instructed dealer personnel in correct welding procedures and use of unfamiliar tools.

CONSULTANT/MAINTENANCE SUPERVISOR 1993-1994
Petrochem International Corporation Ecuador, South America

Directed installation and commissioning for Occidental Petroleum Company of 35 units of Caterpillar 3500 series diesel and gas engines as well as related oilfield equipment. Provided hands-on training of local mechanics. Established workshop, tool room layout, and warehouse stocking levels.

FIELD SERVICE MECHANIC 1989-1994
Ziegler, Inc. Des Moines, Iowa

Repaired and maintained Caterpillar paving equipment and hydraulic excavator attachments.

MASTER MECHANIC/PARTS MANAGER 1987-1989
Wilbur Smith and Associates Bangladesh

Served on Feeder Road Maintenance project. Trained mechanics in equipment service and repair. Set up three satellite shops and warehouses in remote areas of Bangladesh.

SUPERVISOR 1987
Ritchie Brothers Auctioneers Sri Lanka / California

Oversaw teardown, trucking, and ship loading in Sri Lanka. Directed unloading and reassembly of equipment in California. Inspected and purchased additional equipment for resale at auction.

FIELD MECHANIC SUPERVISOR 1985-1987
H.B. Zachry/Dillingham Joint Venture Sri Lanka

Supervised troubleshooting and field repair of various construction and canal lining equipment, generators, and compressors. Directed three field service trucks staffed with local mechanics. Managed demobilization yard in
Colombo.

MAINTENANCE SUPERVISOR 1983-1985
Green Construction Company Kentucky / Pennsylvania

Directed maintenance of general construction equipment, Caterpillar and Wabco off-highway trucks, drills, dozers, graders, and Drilltech drills.

FIELD SERVICE/SHOP MECHANIC 1979-1983
Gibbs/Cook Equipment Company Des Moines, IA / Guyana, South America

Performed Caterpillar dealer shop and field service work. Assigned to mine site in South America for one year.

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