Resume - I am a graduate mechanical engineer with close to 16 years experience in the eng...

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Resume #22649

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A graduate mechanical engineer who specialise in maintenance, construction and project engineering with years experience in the management of people and capital equipment using acceptable methodologies to maximise performance and to reduce cost both in the power generation and oil and gas industries.

POSSESSES THE FOLLOWING QUALITIES:
- Good analytical skills that can apply both practical and theoretical knowledge in problem solving.
- Excellent hands-on abilities; able to sum up any problem in an instant and come up with a workable solution.
- Able to work independent with the minimum of supervision but also function well in a team as a team player.
- Project engineering skills able to lead multi disciplinary teams in mechanical engineering design, engineering construction, commissioning and maintenance projects.
- Sound practical experience and knowledge of rotating, high pressure, materials handling (including pneumatic materials handling), steam turbine, oil and gas and power generation equipment.
- Experience in quantity surveying, compilation of bills of material, tender documents and preparation of tender documents (tendering).
- Background as fitter and turner able to successful manage machine and workshops.
- Experienced in budgeting and cost control.
- Development of maintenance strategies for power generation and oil and gas industries and the implementation of reliability centred maintenance systems.
- Computer literate.

08/2002 - Present Amerada Hess Hassi Messaoud, Algeria
Engineer (Maintenance)

Type of Company: Onshore oil and gas

- Develop maintenance strategies for oil and gas handling equipment i.e. Cooper Bessemer KM 4 reciprocating compressors, gas turbine, Sulzer pump, electrical motors, transformers, separators, and various other compressors, pumps and equipment
- Writing the preventative maintenance procedures and work instructions
- Compiling maintenance plans, safety plans and lockout/tag out procedures
- Implementing a computerised maintenance management system (Maximo) and developing the asset register in Maximo (both for Maximo 4.1.1 and 5.20)
- RCM facilitation and maintenance strategy development for the installed equipment
- Supervising the Planning Department and the data upload into Maximo
- Compiling field outage and shutdown programs and plans
- Maintaining the asset register and identifying spares and setting up the minimum and maximum stock holding levels
- Supervise and project manage maintenance outages and shutdowns

02/2002-07/2002 Pyromet Technologies Parktown, Jhb, RSA
Project Engineer and Site Manager

Type of Company: Engineering and consulting (smelter industry)

- Conducting of a feasibility study to relocate and redesign an ingot-casting machine from Iscor PTA Steel Works to Cato Ridge Ferromanganese Smelter for the use of casting high carbon ferromanganese ingots.
- Concept design of the ingot handling plant at Cato Ridge.
- Compilation of bills of quantities (mechanical, civil and electrical) for the whole project including the 20-ton to 40-ton crane bay upgrade required by the ingot-casting machine.
- Compilation of tender documents, contracts, and holding site meetings.
- Evaluating of tenders, compiling a financial model and overview. Writing the final report and motivation for project approval by clients' management board.
Construction Site Manager
- Site manager for the construction of an iron granulation plant at Iscor Saldana Steel Works (Cape Town).
- Instrumental in pulling back an eight-week construction delay to only two weeks delay by proper planning and applying the correct construction methods.
- Managed all the sub-contractors and safety aspects of the construction site.
- Commissioning and handing over of the granulation plant.

10/1999–01/2002 Moya Manyi cc Volksrust, RSA
Public Officer

Type of Company: Maintenance and construction

- Co-founder of a maintenance and construction company performing maintenance and engineering construction in the materials handling and power generation fields.
- Contracted to perform and manage the total materials handling maintenance effort at Majuba Power Station (mechanical, electrical and instrumentation).
- Controlled and managed the maintenance budget of several million rand including budgeting on a yearly base.
- Management and ordering of spares and equipment.
- Develop and implemented the maintenance strategies (RCM).
- Failure finding, investigation, and redesign of systems as and when required.
- Maintenance and outage planning.
- Project manager for all the additional construction and maintenance contracts. Managed to win and successfully complete several contracts on time and in budget.

01/1997–09/1999 Majuba Power Station (ESKOM) Volksrust, RSA
Maintenance Engineer and Supervisor

Type of Company: Power generation

- Control and manage maintenance budget (SAP experience).
- Contract supervisor and commissioning engineer for new plant while the power station was still under construction.
- Implementing of maintenance strategies (RCM).
- Materials handling department co-ordinator (maintenance, production, engineering and support functions), giving monthly budget presentations to management on the materials handling affairs and activities.
- Conduct design reviews and implement design changes and modifications.
- Maintenance and outage planning for both minor and major outages.
- Project managed the repair of the coal stacker at the power station after a major accident. Managed to repair and bring back into service the coal stacker within a week after the OEM indicated that repairs would take 4-6 weeks.
- Project managed several repairs on chain conveyors extracting bottom ash from 710 MW boilers without the need to shut down the boiler.
- Instigated and implemented several design changes at the power station.

01/1988–12/1996 Matimba Power Station (ESKOM) Ellisras, RSA
System Engineer (Turbine Plant)

Type of Company: Power generation

- System engineer in charge of 6 x 665 MW MAN turbines.
- Planning and budgeting for major plant overhauls. Compiling scope of work, ordering of spares for outages and repairs and supervising of maintenance activities during outages.
- Fault analysis and performance testing of various pieces of equipment.
- Commissioning of new plant after construction.
- Instrumental in solving a major vibration problem on one of the 665 MW GEC Alstholm generators. Engineering spend large amounts of money in order to resolve and reduce the vibration effects experienced. The origin of the vibration, through methodically eliminating all the possible causes, was found to be caused by the non drive-end, dome of the generator. The dome found to be 13% lighter than the others and exited at its natural frequency caused the vibration. It was changed and the problem solved at a fraction of the cost proposed by consulting companies.

HIGHER EDUCATION:
1993–1996 Pretoria University Pretoria, RSA
- B Eng (Mechanical)
1989–1992 Pretoria Technicon Pretoria, RSA
- National Higher Diploma (Mechanical) – With distinction
- National Diploma (Mechanical) - With distinction

INTERESTS
Cycling, outdoors, and farming.

Referees
Available upon request

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I am a graduate mechanical engineer with close to 16 years experience in the engineering, maintenance, and project engineering fields; large power stations and also in the oil & gas field. Extensive Maximo computorised maintenance management system (CMMS) experience and worked on SAP for 3 years.

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