Resume - Mechanical Cement & Power plant Projects Installation, Commissioning & Maintenan...

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Resume #26096

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More than 11 years' of experience, having 9 years of Experience in a 2 Million Tons capacity, large modern dry process cement plant – VASAVADATTA CEMENT (Unit of B K Birla Group of Companies).
Worked in expansion project of Unit II – 3000 TPD.
- Co-ordination with the Designer, Erection Contractors, Machinery's & Spares Suppliers.
- Procurement of Machinery's/Equipments, Inspection of the material at vendors place and after receiving at our company as per the specifications mentioned in the Purchase Order.
- Supervision of Installation & Inspection of Machinery's along with Engineers from Krupp Industries India and KRUPP POLYSIUS Germany.
- Installation, commissioning of Polycom - Roller press, Cement mill, Bucket Elevators, Belt Conveyors, Screw Conveyors, Fluid Conveyors, ID Fans, Motors etc., Vasavadatta Cement [B.K.Birla Group],
Assistant Manager,
Reporting to General Manager (Mechanical)
Sectional Head of Kiln & Cooler, Coal Mill – from 2001 onwards,
Sectional Head of total Grinding Section, Two Ball mills with Roller press-Polycom) –Till 2001,
Roles & Responsibilities:
Vasavadatta cement is one of the largest and reputed cement manufacturing industry in India.
In charge: Polycom-Roller Press & Cement – Ball Mill:
- Check and approval of drawings from consultants & supplier's, interacting with mechanical & civil consultants.
- Maintenance Planning - planned and shutdown maintenance jobs.
- Planning & procurement of critical spares in co-ordination with purchase department and suppliers
- Inspection of materials in the stores & spare parts inventory management
- Computer based maintenance through CAMMS
- Lead role in training dept. for staff and workers & Team leader for kaizens in the section
- Practiced TPM for improvement in the work culture of our organization & critical spares Member of planned maintenance pillar in TPM activities
- Planning and execution of plant modification jobs to improve productivity.
- Maintenance expenditure control by effective utilization of material and resources.
- To maintain and control consumption of utilities like water, power & air.
- In-house modifications from the maintenance point of view and to increase the production in consultation with our president
- Recommended suggestions to Management to improve the plant performance.
- Contribution to the organization by maintaining overall clean environment in the section.
- Proved as a good administrator & trouble shooter in all respects v Handling about 50 plus direct and indirect personnel
- Co-ordination with inter-departmental section like Civil, Electrical, Instrumentation, Stores and Accounts. Actively involved in executing day to day activities of project in co-ordination with other departments.
- Arranging Project reviews at appropriate intervals, generating status reports/exception reports and action plans for appropriate top management intervention
- Practiced preventive, predictive and condition based maintenance to reduce the breakdowns to zero
- Adopted safe working procedures and use of safety appliances
- Reduction in waste, lubricants, electrodes, hard wares etc.
- Reduction in idle running of equipments
- Effective utilization of men and materials for reduction in operation and maintenance cost.

Major Machinery's/Equipments Erected and commissioned:
- Clinker grinding equipments - Roller press (polycom), Dissaglomerator etc.
- Rotating Equipments - Fans, Blowers, Pumps & Sepol Rotors (Separators).
- Material handling Equipments - Bucket Elevator, Deep Pan Conveyors, Belt Conveyors, Air Slides, Screw Conveyors etc.
- Pollution control Equipments - Bag Filters.
- Other general Equipments - Gearboxes, Motors, Geared Motors, EOT Cranes, Cyclones, Grit Separators, Ball Mill & Pneumatic and Motorized gates

Major maintenance jobs v Maintenance of complete Roller assembly of Polycom
- Replacement and maintenance of Sepol Rotor assembly
- Replacement and maintenance of Mill counter Shaft Journal Bearings.
- Maintenance of Closed Circuit Separator Fans and ESP fans
- Maintenance of Bucket Elevator Chains and Sprockets
- Replacement and maintenance of Mill shell liners
- Maintenance of Mill slide shoe, Counter shaft and trunion white metal bearings.
- Maintenance of Polycom hydraulic system,
- Replacement of Segmental type of Roller with binate type of roller of polycom
- Maintenance of Deep Pan Conveyor Chains and Sprockets

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