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Resume #2836

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PERSONAL PROFILE

Date of Birth: 30th April, 1966

Marital Status: Married

ACADEMIC PROFILE:

Qualification:

Bachelor of Engineering in Mechanical discipline passed in First class with distinction from the College of Engineering, Anna University, Guindy, Chennai, Tamil Nadu, India.
Diploma in Mechanical Engineering passed in First class with distinction from Murugappa Polytechnic, Chennai, Tamil Nadu, and India.

COMPANY PROFILE

PREVIOUS EMPLOYER: PETRONAS GAS BERHAD, KERTEH, MALAYSIA. One of the largest Gas Processing Plant in the world, has a total capacity of producing 2000 mmscfd Sales Gas (Methane) and with an additional stand-by processing of 750 mmscfd Sales Gas through Dew point control unit for supply to the power, industrial and commercial sectors with technology supplied by M/s. Snamprogetti, Italy. The GPPs¡¦ have also been equipped to extract ethane, propane, butane and condensates for use as feedstock to cater for the demands of the petrochemical industry.

PREVIOUS EMPLOYER: HALDIA PETROCHEMICALS LTD, HALDIA, WEST BENGAL. An 1150 million US $ mega Ethylene and downstream polymer plants promoted by Tata, WBIDC & Soros Group. The first phase of this project is capable of producing 420,000 TPA Ethylene with technology from M/s. ABB Lummus, USA and a wide range of polyolefins (HDPE, LLDPE, & PP) and associated Co-products with technology from Mitsui, Japan and Technimont, Italy and IFP, France respectively. This plant is implemented as a grass root projects and is commenced production during April 2000.

PREVIOUS EMPLOYER: NIRMA LIMITED, A 290 million US $ Business Conglomerate's latest venture, LAB Complex. Commissioned as fast track grass root petrochemical complex with complete utilities in Baroda. The facility is capable of producing 75,000 TPA Linear Alkyl Benzene using latest Eco friendly technology from M/s. UOP Inc., USA. This plant is second in the world to adopt this latest

PREVIOUS EMPLOYER: TAMILNADU PETROPRODUCTS LTD. A US $ 120 million joint venture promoted by TIDCO and SPIC. An ISO-9002 accredited company located at chennai manufacturing 90,000 TPA Linear Alkyl Benzene, 65,000 TPA Normal Paraffin and 10,000 TPA Epichlorohydrin.

PROFESSIONAL PROFILE:

BRUNEI SHELL PETROLEUM, KUALA BELAIT, BRUNEI
MEMBER IN SAP IMPLEMENTATION TEAM (January 2003 - March 2003)

As a member in SAP - Blueprint implementation team,

Responsible for SAP migration from the existing ¡* MAIS¡¨ system
Was working in the central core SAP implementation team and responsible for the creation of Equipment Master/ Functional Location for the assets and Task List modules from the existing ¡* MAIS¡¨ system and to upload the data's in the system.

PETRONAS GAS BERHAD, KERTEH, MALAYSIA
Maintenance Planning Executive (February 2001 - December 2002)

As a Maintenance Planning Executive, Petronas Gas Berhad,

„« Responsible for the planning, scheduling and execution of all maintenance work performed at Gas Processing Plant (GPP 6) and Common Utility facilities.
„« Receives all work notifications (WNs) from the requesting departments through SAP R/3, reviews and screens each WN for system compliance.
„« Investigates any additional details of the work with the originating departments.
„« Responsible for interfacing with other areas for proper WNs/WOs effective planning. Liaise with Maintenance Engineering to make recommendations to operations on long-range maintenance needs and in collaboration with operations, prepares a weekly forecast of all jobs to be scheduled for the following week.
„« Thorough Knowledge in SAP R/3 in Maintenance & Material Module. Substantial working experience of Microsoft Office suite/ Lotus smart suite and exposure to working in MS-Projects.
„« Responsible for leading and motivating a team of Engineers & technicians and to provide them technical training & guidance for the overhaul/servicing of mechanical (both rotary & static) equipment.
„« Responsible for ensuring the availability of all equipment for production & all spares required for maintenance.
„« Responsible for analysis/trouble shooting the repetitive maintenance / machinery problems, perform root cause analysis and provide engineering solutions
„« To improve work force productivity and work quality by eliminating potential delays and obstacles through proper planning and material co-ordination, equipment machine run-time and manpower at GPP 6 and common facilities.
„« Maintains liaison and co-ordination between operations in GPP 6 and all area of the maintenance organization.
„« Maintains appropriate records and files to permit meaningful analysis and reporting of results and/or work completed.

HALDIA PETROCHEMICALS LTD, Haldia, West Bengal
Senior Engineer-Mechanical (November 1998 - January 2001)

As a Senior Engineer-Mechanical for Naphtha Cracker and Associated Units.
„« Was responsible for Mechanical Maintenance functions, which include ensuring safety & availability of equipment, planning, budgeting, resources mobilization and management of internal and external human resources, cost control.
„« Responsible for analysis/trouble shooting the repetitive maintenance / machinery problems, perform root cause analysis and provide engineering solutions. To estimate MTBF and initiate to improve reliability of the plant machineries.
„« Was leading a Maintenance team consists of Engineers & Technicians to carry out the maintenance activities and to ensure the availability of all equipment for production.
„« Was responsible to prepare the monthly report for Mechanical department and submitting to management.
„« Involved in the Preparation of Standard Maintenance Procedure for the overhaul/servicing of rotary equipment.
„« Providing maintenance support to Other Units.
During Erection & Commissioning
„« A member of Bechtel's Field Engineering Group (FEG) and Co-ordination with LSTK contractors.
„« Reviewing of job procedures, ITP, Quality and safety plans for the erection activities.
„« Inspection of erection activities.
„« Pre-commissioning and commissioning activities.

NIRMA LTD, LAB COMPLEX, Baroda, Gujarat
Manager (M7 Grade) - (April¡¦98 - November 1998)
Responsible for project activities (LAB - N-Paraffin project)
„« Participated in Kick Off Meeting with UOP, USA to review Basic Engineering Design Questionnaire, PFD, and Rotary valve for Normal Paraffin Project.
„« Co-ordination with project licenser (M/s UOP) and the Engineering consultant (M/s UHDE India Ltd.)
(Jan¡¦98 - April¡¦98)
In Technical Services Department and responsible for the following jobs.
„« For chalking out solutions for engineering problems in equipment or system and to improve the existing system for optimization.
„« Monitoring & analysing the conditions of static & rotary equipment.
„« Report generation.
Mechanical Engineer - (February¡¦97 - January¡¦98)
During erection stage was responsible for equipment selection, piping review, procurement, follow-up, erection, commissioning and start up.
During operation stage was responsible for
„« Was responsible for Mechanical Maintenance functions, which include ensuring safety & availability of equipment, planning, budgeting, resources mobilization and management of internal and external human resources, cost control.
„« Was leading a Maintenance team consists of Engineers & Technicians to carry out the maintenance activities and to ensure the availability of all equipment for production.

TAMILNADU PETROPRODUCTS LTD, Chennai, Tamilnadu
Shift In charge - (June¡¦86 - January¡¦97)
„« As a Shift In charge, was responsible for maintenance jobs carried out in shift, manpower allotment, spares planning, ensuring safety, co-ordination with other departments.
„« In erection phase, was responsible for unit piping, equipment erection (Static & Rotary), and was a member of commissioning team.

MADRAS REFINERIES LTD, Chennai, Tamilnadu
Trainee (January¡¦85 - January¡¦86)
„« As a trainee, undergone training in the field of maintenance of static and rotary equipment.
„« Involved in the commissioning & subsequent maintenance of FCCU.

PROFESSIONAL ACCOMPLISHMENT IN HALDIA PETROCHEMICALS LTD

As Senior Engineer - Mechanical of Naphtha Cracker and Associated Units, I have been involved in the project right from construction to post commissioning stabilization of the plant. I feel contended with the positive role played by me in bringing up this fast track project and stabilizing the plant in a span of 35 months.
Responsible for the Mechanical Maintenance functions, which include ensuring availability of equipment, planning, budgeting, resources mobilization and management of internal and external human resources, cost control.
The details of my major accomplishments in this project are as follows.
ƒ¶ Was involved in this mega petrochemical complex from construction, commissioning to the present stabilization of the plant.
ƒ¶ For monitoring the progress of the project I was deputed to the project management team of Becthel by HPL management. In PMT I had placed my thrust on the quality of construction and inducted a team of HPL engineers to ensure the quality of construction.
ƒ¶ I had been instrumental in developing various inspection and test plan & Job Procedures for various mechanical construction activities. Apart from implementing this ITP to further reinforce the quality of construction I established quality audits and reviews of the LSTK contractors.
ƒ¶ While takeover of the plant from the LSTK contractors, I headed a team of engineers for the technical audit of the operating systems.
ƒ¶ Has built an exceptional team of engineers and technicians to face the challenges of commissioning and effective maintenance. This was possible by providing technology training and guidance and moreover by infusing a professional and value based work culture to the team.
ƒ¶ HPL has implemented SAP R/3 in all functions of the company. In SAP, I actively involved in the preparation of Material Master for the spares ordered and Equipment master for the Equipments of Naphtha Cracker and Associated Units.
ƒ¶ Has successfully planned for optimal utilization of human and material resources for safe and successful commissioning of Naphtha Cracker and Associated units.
ƒ¶ Led a team of engineers in the preparation and ordering of two years operation and maintenance spares required for the major equipments in Naphtha Cracker and Associated units

MAINTENANCE EXPERIENCE

„« Thorough and hands on experience in predictive, preventive and breakdown maintenance of the rotary and static equipment in main plant and utilities.

„« Spares manpower and material planning for preventive & breakdown maintenance jobs.

„« Preparation of annual budgets for maintenance activities.

„« Involved in planning, erection & successful start-ups of four major annual turnarounds.

„« Thorough Knowledge in SAP R/3 in Maintenance & Material Module. Substantial working experience of Microsoft Office suite/ Lotus smart suite and exposure to working in MS-Projects.

„« As shift in charge, handled the entire maintenance activities carried out in shifts.

„« Involved in optimization of machinery (energy audit) performance, maintenance cost reduction, breakdown time analysis, indegenization of spares,

„« Involved in normal operating maintenance and shut down maintenance of captive power plant consists of Wartsila DG sets

„« Independently handled the full overhauling of Rotary valve (including changing of bearing, mechanical seal and rotor plate) which is the most critical equipment in N-paraffin plant

„« Independently handled the full overhauling of Rotary twin-screw oil free compressor supplied by GHH Borsig in Butadiene Plant at HPL.

PROJECT & COMMISSIONING EXPERIENCE

„« Review of Basic Engineering Design Questionnaire, PFD for Normal Paraffin Project.

„« Substantial experience in construction & commissioning of two Liner Alkyl Benzene plants, one Petrochemical plant and involved in the commissioning of FCCU in Madras Refineries Ltd.

„« Involved in vendor discussions, evaluation of vendor bids, selection, and co-ordination with vendor for equipment & package units.

„« Review of piping isometrics and involved in all aspects of various classes of piping.

„« Conversant with API/ASME/ASTM codes and piping standards.

„« Co-ordination with detailed engineering contractors viz., Lurgi, Germany, Toyo, SNC Lavalin, Canada and UHDE India, EIL, IDEA, and with Process Licenser UOP Inc., ABB Lummus, IFP France.

„« Visiting vendor-manufacturing facilities for follow-up, inspection and for performance test of machineries.

„« Planning and co-ordination with erection contractors like M/s. L&T, M/s. Foster Wheeler (Canada), M/s. Petron Engg etc., for erection of static/rotary equipment and piping.

„« Involved in commissioning and start up of rotary & static equipment and piping.

EQUIPMENT HANDLED

ROTARY EQUIPMENT
Compressors & Turbines

„« Rotary twin-screw compressor with mechanical seals KOBELCO, GHH Borsig, and Atlas Copco Ltd fitted with Bentley Nevada Machinery monitoring system of DM2000/3500 series.

„« Knowledge in normal operation & maintenance of Gas Turbine (GE - LM 2500 - Gas Engine).

„« Involved in servicing/overhaul of Roto Flow make Turbo - Expander.

„« Reciprocating compressor Nuovo Pignone, Sulzer, BPCL, Ingersoll-Rand & Corken for handling various gases.

„« Erection & commissioning of Centrifugal compressor (Elliott and MHI make)

„« Erection & commissioning of steam Turbines MHI for compressors drive, Siemens, ABB for centrifugal pumps drive and and involved in normal operation & maintenance of Dresser Rand centrifugal compressor.

Pumps

„« High Pressure & High Capacity Centrifugal Pumps viz. Union Pumps, Sundstrand, David Brown Multistage Pump, Nuovo Pignone, Sulzer, Wilfly, Canned pumps (RUTCHI & Hermetic) KSB, Khimline, BPCL, Ingersoll Rand, Kirloskar Ebara with all type of mechanical seals.

„« High pressure and high capacity positive displacement pumps viz. Lewa, Bran & Leabbe, Gaflo, Swelore, Milton Roy & Shapo Tools.

Fans, Blowers & other equipment

„« High capacity ID & FD Fans for Heaters & Boilers, Air fin coolers and different types of agitators & Gearboxes for various applications.

„« High capacity liquid ring vacuum pumps and Micro Vac. Rotary Piston Pumps HIBON, Siemens & SIHI Inc.

STATIC EQUIPMENT

„« Balanced draft Hot Oil Heater with Air Pre-heater M/s. Foster Wheeler and SRT heater by M/s. ABB Lummus

„« Equipment like storage tanks, Reactors, Adsorbers and various types of Heat Exchangers.

„« Rotary Valves for MOLEX Chamber supplied by UOP, USA.

„« Various types of Pressure Safety Valves (Crossby Make), Gate Valve, Globe Valve etc.

„« Various types of Columns and Vessels and their internals.

TRAINING & BUSINESS VISITS ATTENDED

„« Participated as a member of the team for studying the normal operation and maintenance of PGH and C4 Hydrogenation at elf refinery, Lyon, France and at Veba petrochemical plant, Munich, Germany organized by IFP, France.

„« Participated as a member representing Mechanical in the Kick Off meeting and Techno-commercial discussion with UOP at UOP Inc., USA, for the Nirma's N-Paraffin Project at Baroda.

„« Underwent basic training in M/s. Southern Petrochemical Industries Corporation Ltd. (SPIC), Tuticorin for a period of six months.

„« Attended various seminars on pumps, compressors, safety valves and industrial safety.

„« Attended training programme on ¡* Centrifugal Pumps¡¦¡¦ at M/s. KSB Ltd., Pune, India.

„« Attended training programme on ¡* Pumps & Compressors¡¦¡¦ at M/s. Bharat Pumps & Compressors Ltd., (BPCL), Allahabad.

„« Attended training programmes on PLANT Maintenance & Material Module in SAP R/3. Thorough Knowledge in SAP R/3 in Maintenance & Material Module. Substantial working experience of Microsoft Office suite/ Lotus smart suite / Lotus notes and exposure to working in MS-Projects. I have theoretical knowledge in ¡* MAXIMO¡¨ CMMS module.

References will be provided on request.

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