Resume - Instrument Construction, Comissioning of DCS & ESD

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Resume #29104

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PROFESSIONAL MEMBERSHIPS:
* Associate member of the Institution of Engineers (India)
* Senior Member of the ISA

EDUCATIONAL QUALIFICATION:
* B.Sc. (Physics)
* B.E. (Electronics)

PROFESSIONAL TRAINING:
* Undergone Regent plus TMR ESD training course from ICS.
* Undergone induction training course for QMS & ISO 9001:2000 from Bureau Veritas.
Total Experience: 14 Years

EXPERIENCE:
From Dec, 2002 till date: M/s Instrument Maintenance and Installation Company, Kuwait as Instrument Engineer

- Since Feb 2004, Working as Secondment to Cegelec for Automation revamping project of PIC, Kuwait as Instrument Engineer.
- Responsible for planning, smooth construction, in time smooth change over and commissioning of plant, Preparation of Quality Assurance and Work Procedure, Inspection, Punch Listing, client coordination, QC Dossier etc.
- From Dec 2002 to Feb 2003 was working as Instrument Engineer in Reconstruction (CCR) Project of Mina Al-Ahmadi Refinery of Kuwait National Petroleum Company (KNPC). The main contractor was the consortium of Flour Engineering and Sankyong Engineering.
- Was responsible for smooth construction and commissioning of plant, in time completion of project as per ISO nerms, Preparation of Quality Assurance and Work Procedure, Inspection, Preparation of loop folders, loop checking, sequence checking, Punch Listing, client coordination, QC Dossier etc.

May. 2001 to Dec. 2002: M/s Clough Engineering Ltd. Kuwait in KNPC- MAA and SHU Refinery

- Worked as Instrument Engineer with above Perth based multinational engineering company and was dealing with turnkey project for Hydrogen transfer project from Shuaiba Refinery to Mina Al-Ahmadi Refinery of Kuwait National Petroleum Company.
- Was responsible for reviewing of all documents, preparation of sub-contractor's scope of work, vendor selection, construction, erection and commissioning activities of the plant, Preparation of Quality Assurance and Inspection Test Plan and Work Procedure, Punch Listing & clearance of the same, preparation of loop packages, all construction activities, Inspection, calibration, installation of all instruments, conduit, tray. Loop checking and sequence checking, vendor and client coordination etc
- Commissioning activities of Lean gas compressor at Shuaiba refinery of KNPC and Hydrogen Booster Compressor at Mina-Al Ahmadi Refinery of KNPC.
- Was reporting to Project Manager.

Nov. 2000 to May. 2001: M/s Larsen & Toubro Ltd.

- Worked as Instrument Manager for their Solvent Dewaxing / Deoiling project in IOCL (AOD) Digboi, Assam
- Was responsible for all construction activities including quality control activities for the construction and erection and commissioning activities of the plant. Managing the subcontractors, client coordination, Preparation of Work Procedure, execution plans, Punch Listing, QC Dossier etc.
- Was reporting to Resident Construction Manager.

Sep. 1998 to Aug. 2000: M/s Technimont Nigeria Ltd.

- Worked as Instrument Superintendent for the said engineering company and is involved as PMC and Technical back-up service for Polyethylene and Butane-1 plant in Eleme Petrochemical Company Limited, A subsidiary to Nigeria National Petroleum Corporation, Nigeria.
- Was responsible for technical backup for project development activities, maintenance of field Instruments, Control room activities, inventory planning, manpower planning and on the job training.
- Was reporting to Superintendent – PE / Butane-1 plant.

Jul. 1997 to May 1998: M/s Mitsui Engineering and ship Building Company Ltd., Kuwait.

- Worked as Instrument Engineer. It is an engineering company and was involved in turnkey project for MAF project in Kuwait National Petroleum Company, Mina Al-Ahmadi Refinery, Kuwait.
- Was responsible for construction, erection and commissioning activities for Regent Plus Triple Modular Redundant Emergency Shut Down System from ICS and TDC 3000 DCS from Honeywell.
- Actively involved in preparation of loop packages, loop checking, sequence checking etc.
- Was reporting to Instrument Manager.

Jun. 1996 to Jul. 1997: M/s ATV projects (India) Ltd.,
TPE division, Nagothane, India.

- Worked as SR. INSTRUMENTATION ENGINEER. It is a Petrochemical plant manufacturing Thermo-plastic elastomer using Butadiene, Styrene, Cyclohexane under the technical collaboration with M/s. Filex Corporation, U.S.A.
- During project stage, Was involved in project activities like checking of P & I diagram, hook up drawing, reviewing of instrument data sheets, techno-commercial dealing with vendors.
- Was responsible for project development activities, maintenance of field instruments, central control room activities, utility activities, finishing section activities and manpower planning.
- Was reporting to Deputy Manager (Instrumentation).

Nov. 1990 to Jun. 1996: M/s Vinati Organics Ltd., Mahad, India.

- Worked as Instrument Engineer. It is Propylene and Toluene based petrochemical plant manufacturing Iso-Butyl Benzene with technical collaboration of M/s IFP (France).
- The plant consists of modern and sophisticated instrumentation for sequential and continuous control of very critical high pressure and temperature process.
- Was responsible for project development activities, maintenance of field instruments, control room activities, utility activities, inventory planning and manpower planning.
- During project stage, Was involved in project activities like checking of P & I diagram, hook up drawing, reviewing of instrument data sheets, techno-commercial dealing with vendors.
- Was reporting to Sr. Manager- Plant Engineering.

SUMMERY OF EXPERIENCE:
* Worked for construction in petrochemical plant and refinery from erection to commissioning stage.
* Worked in instrumentation maintenance for petrochemical plant and refinery.
* Worked in QA & I department for refineries and petrochemical plant.
* Was involved in preparing of ITP, QAP, QC Dossier submission as per ISO norms.
* Was a leading member of training program for DCS, PLC, ESD and different field instruments to operation and maintenance personnel.
* Actively involved in sequence checking and loop checking of different instruments using.
* Actively involved in site acceptance test for Yokogawa and Honeywell DCS and ICS TMR ESD system, Siemens PLC.
* Manpower and inventory planning.
* Actively involved in factory inspection for different instruments.
* Actively involved in checking of P & I diagrams, Hook up drawing, reviewing of instrument data sheets, loop and sequence drawings, preparation of bill of materials.
* Well acquainted with different standards.
* Familiar in techno - commercial dealing with vendors.
* Have erection, commissioning and calibration experience for different control systems and variety of field instruments.
* Actively involved in different construction activities.

Detailed Experience:
CONTROL SYSTEM:
* Working, operating, and commissioning experience of Micro XL, Centum XL DCS of YOKOGAWA and TDC 3000 DCS of HONEYWELL.
* Can modify and create graphics, builder maintenance, creation and modification of sequence table, instruments, start-up and maintenance of operator stations, field control units, field gateways and communication gateways etc.
* Can write background programs and formatting for reports and basic area utilities.
* Was a leading member of DCS and ESD training program to operation people.
* Have operating knowledge of micro-fit diagnosis software package for YOKOGAWA DCS.
* Have working, operating and commissioning experience of Regent Plus ICS Triple Modular Redundant Emergency Shut Down System.
* Familiar with SIEMENS PLC's, CUTTLER HAMER PLC, ALLEN BRADLEY PLC, SY-MAX PLC.
* Can create, modify I/O configuration, Function Blocks, Ladder Logic etc.
FIELD INSTRUMENTS:
* Familiar with Yokogawa, Rosemount, Smar, Honeywell, Taylor, Foxboro make transmitters and its calibration, commissioning and maintenance.
* Varieties of flow instruments like Micro motion Mass flow meter, Turbine meter, Orifice meters, PD meter, Magnetic flow meter, Vortex flow meter, Ultrasonic flow meters etc.
* Familiar with various transducers and converters like I/P, F/I of Rosemount, Taylor. Foxboro, Yokogawa.
* Familiar with pneumatic instruments and controllers of Taylor, Bells, Yokogawa, Honeywell.
* Worked with various types of final control elements from IL, Honeywell, Dembla, Masoneilan with variety of actuators and positioners.
* Familiar with displacement and vibration monitoring instruments from Bentley Nevada.
* Handled different safety related instruments like relief valves, hydrocarbon leak and LEL detection system, gas detectors, Zener barriers, isolation barriers, programmable barriers etc.
* Worked with fire alarm systems from Nohmi Bosai.
* Familiar with local panels of utilities like Boilers, Compressors, Chilling plants, Nitrogen Plants.
* Worked with different types of level instruments like dp type, capacitance type, displacer type, ultrasonic type, radio metric type, vibrating fork type.
* Worked with different single loop controllers from Bells, Yokogawa, Taylor (MOD 30).
* Familiar with Anti Surge Controller from CCC.
* Worked with Tank Gauging System from Enraff.

ELECTRICAL:
* Installation and testing of Earthing system.
* Installation and testing of Electrical equipments.
* Familiar with Cathodic Protection System.
* Installation and testing of Lighting system.

Process Licensors Handled:
* IFP for ISOBUTYLE BENZENE UNIT.
* FILEX CORPORATION for THERMO PLASTICS ELASTOMER UNIT.
* UOP for FCC and PROPYLENE UNIT.
* STRATCO for ALKYLATION UNIT.
* IFP for MTBE UNIT.
* LURGI for SAR UNIT.
* NOVAKOR for POLYETHYLENE UNIT
* UOP for CCR UNIT

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