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Objective:

A QA/QC Manager in an organization where extensive knowledge of Quality Management Systems, Welding, Inspection, Fabrication and Installation of Heavy steel structures and Pressure Vessels in Industrial Construction with excellent managing and organizing skills is required to drive the organization to achieve the set goals.

Certified Welding Inspector. ( Welding Research Institute - BHEL Trichy).

ASNT level II in Radiographic Film Interpretations.
ASNT level II in Ultrasonic Testing.

Skills Summary:

A self-motivated and organized professional skilled in orchestrating tasks and details to achieve overall projects goals.
A clear communicator and a competent manager and organizer.
Well versed with the quality procedures as per ISO 9001-2000 Quality Systems, OHSAS 18001 and with good auditing skills
A dedicated team player committed to providing high quality support and excellent problem solving skills.

Technical Skills:

Excellent working knowledge of AWS D1.1 Structural Welding code - Steel, API 620, 650, 653,5L,ASME Section, II Div A & C, V, VIII Div I, 1X and API 1104 Code, procedures for inspection, fabrication, welding.
Dedicated to safe and environmentally compliant work practices and procedures.
Capable of preparing, Quality control and assurance plans.
Good interpretation of technical drawings.
Knowledge of welding process, SMAW, SAW, GTAW and GMAW.
Good understanding of various Test Methods for evaluating welded joints, Adept at inspection of all welded joints
Knowledge of joint preparation for welding.
Excellent understanding of various welding procedures.

Summary of Experience

Presently working with M/s Costain Abu Dhabi Company W.L.L a group company of M/s Costain Oil, Gas & Processes Manchester UK, as a ¡* QA/QC Manager¡¨(ADMA approved) responsible for all Quality Assurance and Quality Control activities of all the projects.

Costain is a major EPC contractor in the Oil & Gas sector in the middle-east region. All projects are located in the DAS ISLAND and the major clients are ADMA-OPCO, ADGAS etc.
Present Project: The replacement of buried pipeline network known as the STOREX Project.
The broad intent is to replace the existing pipe-work in the area as the lines have a history of development of frequent leaks. About 90% of the lines are buried including large diameter lines 24¡¨ to 48¡¨ sizes. The new scheme is to install two separate suction headers connected to all the tanks, which can be used for simultaneous loading of crude to two tanker berths.

Tentative Project lifecycle: 4 years
Project Management Consultants: W.S. ATKINS
TPI: Bureau Veritas.

ii) Major over haul of 80m dia COS Tanks.
Project lifecycle: 3 years
Client: ADMA-OPCO

iii) Major over haul and modification of Spheroids.
iv) Re-routing of the Relief Header.

Responsibilities:

„« Responsible for all the Quality Management Systems of the company
„« Responsible for planning and driving the QA/QC programme for the company.
„« Responsible for preparing and presenting the monthly management reports.
„« Responsible for planning and driving the internal audits and project surveillance plans.
„« Conduct internal audits, raising NCR's and effectively closing them within stipulated time frame.
„« Responsible for QA & QC tracking and trend analysis
„« Responsible for implementing Project specific Quality Plans and ITP¡¦s
„« Review all WPS, PQR and WPQ's prepared by QC engineers.
„« Liaison with TPI and PMC for project related issues and for audit programs.
„« Review of method statements prior to submission.
„« Review of weekly quality reports.
„« Inspection of equipment and witnessing tests at the vendors end.
„« Responsible to provide inputs for final P.O and TBE.
„« Responsible for vendor auditing and evaluation.
„« Faced audits of third party assessment agency (BSI) for ISO 9001:2000 and also ADMA share holders (BP, Total ABK) for Quality Management Systems and site quality control activities.
„« Part of the team for SHE scoring audits.
„« Provide direction to the Qa/Qc team.
„« Part of the OHSAS 18001 accreditation team

Job Highlights:
„« Prepared and issued the Quality Manual.
„« Change and re-issue of the Quality Policy
„« Review and change of existing quality objectives towards measurable objectives.
„« Review and restructure existing QMS Procedures.
„« Developed Project Closedown reporting programme.
„« Introduced defect monitoring and analyzing regime

M/s Bureau Veritas India Pvt Ltd, as a Senior Surveyor (Mechanical) for their Energy & Process Division. April 2006 to January 2008

GHIAL, Hyderabad International airport project Shamshabad.
Contractor: L&T ECC Division
Client: GMR.

„« Responsible for the review of all the quality documents for all electromechanical works.
„« Prepare facility handover documents.
„« Prepare and review all commissioning activities with respect to system integration plans.
„« Prepare and implement training plans for the O & M personnel. Prepare and establish O&M manual for the utility facilities.
„« Member of the ORAT (operational readiness and testing) team for the systems integration.

„« Review of all ITP's and inspection of Fire protection system and Fuel hydrant system.
„« Review of WPS witness PQR and Welder qualification tests.
„« Review of all radiographs of butt welded joints.
„« Witness pressure testing of fuel hydrant with Jet A1 fuel.

Project:
Jamnagar Export Refinery Project (Reliance Refinery) for inspection activities for Horton spheres (Propane and Polypropylene) (18m and 16m dia), Fired heaters (aromatics, clean fuel unit).
Client: Reliance Industries Ltd.
Contractors: Vijaya Tanks and Vessels, Indus, Huerty Petrochem, Petron
Materials Handled. SA 516 Gr 60, SA 312tp 347H, SA 376tp 347H, A403Tp347H, SA351 HK40.
Applicable codes: API 530, 560 and ASME 31.3.

Nature of Responsibilities: (but not limited to) as THIRD PARTY INSPECTOR.
„« Inspection of pressure vessels, structures, pipelines as per relevant codes and approval of QAP¡¦s.
„« Reviewing WPS, witnessing PQR and welders qualification.
„« Witness mechanical tests and notch toughness tests for specimens both for parent metal and weldments.
„« Review of radiographic films and witness of UT and review of results for acceptance.
Thomassen Compressions systems BV, The Netherlands.

Stage wise inspection of Volume bottles and spools for Hydrogen compressor for Jamnagar Export Refinery Project manufactured at M/s Nile Hyderabad.

Major Projects: Hyderabad International Airport ¡* Aviation Fuel Hydrant¡¨, Ramky Infrastructures Tanks, incinerator, pipeline (including HDPE welding), cyclones, Combustion chambers etc.

British Oxygen Company (BOC) (Project Engineering Division) as a QA/QC Senior Engineer.May2002 to March 2006.
Project: Air Separation Units and Storage Tanks.
Activity: Fabrication and Erection of Cryogenic Tanks (Jacketed Vessels) (450KL Liquid Oxygen tank, 250 KL Liquid Nitrogen Tank, 365KL Liquid Argon tank), Self Supported Conical Roof Storage Tanks, Cold Box structure and piping(process and yard).
Materials Used: SA516 Gr70, IS 2062, SA240 Tp304, SA312 tp321, API 5L, SA 106 Gr B pipes, sheets, plates, Hot formed RHS, SHS. SS pipes of various schedules.
Applicable Codes. ASME Sec viii div 1, sec ix, AWS D1.1, API 620 and B31.3.
Design from: Costain Oil and GAS and BOC PED

Responsibilities.
„« Monitor contractor's fabrication, welding and erection activities.
„« Prepare QAP and assure compliance with the same.
„« Implement QAP to maintain the desired quality.
„« Supervise quality inspectors to perform quality checks for materials received.
„« Prepare QCP to guide the contractors.
„« Carry out stage-wise inspections for fit-up and welding.
„« Check for implementation of Inspection and Test Plans.
„« Prepare and qualify WPS.
„« Conduct welder performance test.
„« Perform DP where ever applicable and review Radiographs.
„« Prepare inspection reports and tabulate results.
„« Coordinate with third party inspection agencies.
„« Participate and conduct weekly safety meetings.
„« Implement all safety procedures.

September 1998 to March 2002.

Manager QA/QC M/s Vivek Engineering Works (Govt licensed Boiler Contractors & Manufacturers)

Line of Activity: Fabrication and Erection of Steel Structures and Pressure Parts for Power, Petrochemical, Cement and Dairy sector and Tanks.50 TPH boilers.

Fabrication: Pressure vessels, Water walls, APH, Columns, Ducting (Hot air and Flue gases), Hoppers, Beams, Bracings, Staircase, handrails, trusses,, Coal bunkers, support structure for material handling and storage tanks.

Nature of Job:

„« Checking raw material for mill discontinuities.
„« Prepare QAP.
„« Stage wise inspection of fabrication and welding.
„« Visual Inspection of all the raw materials and pre fabricated items.
„« Visualize fabrication needs.
„« Check for welding quality by visual inspection and Dye Penetrant Test.
„« Interpretation of Radiographic films.
„« Implement WPS and conduct PQR & Welder test.
„« Prepare specimens for mechanical testing.
„« Check for fabrication tolerances.
„« Assure the safety of the workers for the complete project by implementing all safety precautions.
„« Assure that all quality procedures are maintained as per IS9001 2000 and quality policy of the customer and consultant.
„« Plan and coordinate fabrication and erection activities.
„« Prepare protocols.
„« Assure safety procedures on site.
„« Supervise all quality activities.
„« Review daily and weekly progress with consultant and client.
„« Liaison with third party inspectors.

Achievements:
Responsible for completion of work in time.
Responsible for selecting welding consumables for economy without compromise in quality.
Responsible for the system adhering to quality procedures.

ii) May 1994 to June 1998.: M/s Arab Equipment & Contracting KSA.
A leading distributor representing major equipment manufacturers for, Construction, Oil & Gas, Petrochemicals, Cements and contractors.

„« Plan and coordinate fabrication and welding activities.
„« Prepare protocols.
„« Assure adherence to safety procedures on site.
„« Supervise all quality activities.
„« Review daily and weekly progress with consultant and client.
Liaison with third party inspectors iii) August 1988 to March 1994.

Fabrication Engineer: M/s. Multiservfab (P) Ltd.
Fabrication and erection of structures, Pressure Vessels, ducts, chutes and hoppers, for Petrochemical, Pharmaceutical and Cement industry. Reconditioning and maintenance welding for earth moving equipment, sugar industry, cement industry and collieries. Fabrication of MS pipes for water supply.

Nature of Job:
„« Study drawings and allot work to fitters and fabricators.
„« Coordinate with other engineers for planning and progress.
„« Purchase of consumables and steel for fabrication and tools for erection.
„« Supervise all cutting and welding operations.
„« Inspection of joint fit-up, welding, process.
„« All quality control activities.
„« Coordinate erection and shop activities.
„« Negotiate with vendors for supply of consumables.
„« Prepare bids for r & m works.
„« Liaison with customers for orders.

Summary of qualifications:
Bachelor of Mechanical Engineering. Osmania University.
First Class 1988.
Member: AMERICAN WELDING SOCIETY, Indian Welding Society.
Additional Qualifications:
Certified Welding Inspector.
Certification course in ISO 9001-2000 Quality Management Systems Effective Documentation and Implementation for improved performance (from Engineering staff college of India.)
Languages Known: English, French, Urdu, Hindi, Arabic
Holding a valid Four Wheeler driving license India.
Personnel details.
Date of birth: 11th July 1966.
Marital status: Married.

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