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Seeking Senior Level assignments in Quality Control & Assurance with an organisation of repute.
PROFESSIONAL SYNOPSIS
„Ã 14+ years experience in Quality Control & Construction in Industrial E & I Projects (Oil & Gas, Power etc).
„Ã Presently working with Maersk oil Qatar as Sr. QC Inspector (E&I) Optional Telecom.
„Ã Proficient in implementing quality standards with predictive and preventive maintenance initiatives.
„Ã Deft in swiftly ramping up projects with competent functional skills & ensuring on time deliverables.
„Ã Proven track record in implementing cost saving measures and vendor identification & management.
„Ã Skilful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions.
„Ã Resourceful at strategizing techniques for maximum utilization of manpower/machinery.
„Ã A keen communicator with honed problem solving and analytical abilities.
ORGANISATIONAL EXPERIENCE IN ABROAD
Since April'2008: Maersk Oil Qatar (MOQ) as Sr. QA/QC Inspector (E&I)
Location: Al-Shaheen Qatar Offshore FDP 2005 Project, India, Hazira
Maersk Oil Qatar is a World renowned international oil & Gas exploration and Production Company. Here I assigned For FDP 2005 Project Platform fabrication in L&T yard India and Oman, My prime responsibility is to ensure the main contractor (L&T) has following MITS, MIDS, Applicable international standards and Project approved procedures etc. Apart of E&I inspection covering HVAC, cathodic protection & Telecommunication etc, Personnel Achievements In this project was involved and witnessed FAT for Sand cleaning system (Mepro), SCADA, F&G and ESD System from Siemens.
May'07- Mar' 08: Snamprogetti Ltd S.A. (Saipem) as Sr. QA/QC Inspector (E&I)
Location: ARAMCO, GOSP 1,2,3,4 & WIP Project Khurais, Saudi Arabia
Snamprogetti Saudi Arabia Ltd, A company of Saipem. A multi national EPC Contractor company operating turnkey projects as main client especially for petrochemical and industrial projects in all over the world.
Jun'06 - Apr'07: Kharafi National, (MNC) as Sr. QA/QC Inspector (E&I)
Location: Kuwait Oil Company, Burgan, KUWAIT
Kharafi National undertakes the engineering works related to Oil & Gas projects, petrochemical projects, Commercial & Infrastructure projects & maintenance projects; Operates in the region of Kuwait, UAE, Lebanon
Mar'04- Apr'06: House of Trade & Engineering Consultants (EPC) as QA/QC Inspector (E&I)
Location: Kuwait Oil Company, Burgan & Magwa, Kuwait
Multi National engineering and contracting company engaged with Oil & Gas industry's projects. Operates in the region of Kuwait, UAE, Qatar and Saudi Arabia
Dec'01- Jan'04: Al-Meer Technical Services (EPC) as QA/QC Inspector (Instrument)
Location # 1: Kuwait National Petroleum Company, Shuiba Refinery, Kuwait.
Location # 2: Equate Petrochemicals Company, Shuiba, Kuwait
A multi national EPC Contractor company operating turnkey projects for petrochemical and industrial projects especially for Instrumentation & Electrical works in Kuwait & Qatar.
Mar'01- Nov'01: Doosan Heavy Industries Korea (MNC) as Instrument Supervisor Construction.
Location: Ministry of water & Electricity, Al-Zour Power Project, Kuwait
Multi National engineering and contracting company engaged with Power projects. Operates in the region of Middle east and Eastern province.
Apr'00- Dec'00: Consolidated Contractors Company (MNC) as Instrumentation Foreman.
Location #1: Adnoc OGD II, Habshan, UAE
Oct'98- Mar'00: Consolidated Contractors Company (MNC) as Instrumentation Foreman.
Location #2: Adnoc Ruwais Refinery Expansion, Ruwais, UAE
Apr'98- Oct'98: Consolidated Contractors Company (MNC) as Instrumentation Charge Hand.
Location #3: ARAMCO, Gas Oil Separation Project, Shoiba, Saudi Arabia.
Multi National engineering and contracting company engaged with Oil & Gas industry's projects. Operates in the region of All over the Middle east and African region.
ORGANISATIONAL EXPERIENCE IN INDIA
Feb'97- Mar'98: Process control Technical services (PCTS) as Instrumentation Supervisor
Location: Booster Compressor Platform Project, AYANG-II, Mumbai Offshore.
July'96- Jan'97: Super Tech Instrumentation Ltd. as Lead Instrumentation Technician.
Location: Gas Authority of India Ltd, Hazira, Maintenance Contract, Surat.
Feb'93- May'96: Technimount ICB Ltd. as Instrumentation Technician.
Location # 1: Gas Authority of India Ltd, Hazira, Construction of Booster station, Surat.
Location # 2: Oil & Natural Gas Co-operation, Hazira, Construction of Train-II, Surat.
Location # 3: Reliance Petrochemicals Ltd, Hazira, Construction of Cracker & Aromatics Plant.
AREA OF EXPERTISE
Quality Control/Assurance
„Ã Preparation of overall Project Quality Plan (PQP) and Quality Control Procedures (QCP).
„Ã Preparation and Approval of ITP (Inspection & Test Plan) as per the ISO 9001 Quality procedures, scope of work, contractual specification and Company's (owner's) engineering standards for the Instrumentation works of the project.
„Ã Establishing the Quality control procedures among various subcontractors and conducting the scheduled audits to verify the requirements.
„Ã Ensuring adherence to quality standards & quality system management for subcontractors Quality Plan, ITP, Method Statement and maintaining all related documents.
„Ã Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.
„Ã Issue of NCR (Non Conformance Report) and implementing the corrective actions in conformance with client standards and specification.
„Ã Practicing quality standards with key emphasis on improving quality and improvement opportunities.
„Ã Functional test of F&G detectors, Fire dampers, shut off damper and Deluge valves etc.
„Ã Involved in Installation, Onshore testing and Pre-commissioning of 33 Kv MV switchgear and 3.3 Kv LV switchgear.
„Ã Involved in Installation, Onshore testing and Pre-commissioning of 33 Kv MV Transformer (Oil Filled) and 3.3 Kv LV Transformer (Dry type).
„Ã Onshore testing and commissioning of Lift gas Heater panel, Sand cleaning package, hypo chlorination package, Coarse filters, well head control panel and associated system, HVAC system, Nitrogen generator system, Instrument Air Compressor and dryer and chemical injection skids etc.
„Ã Testing and commissioning of NER Panels, LV bus ducts, UPS distribution panel, Lighting panels and DB's, UPS control panel (Gutor), Battery bank etc.
„Ã Testing and charge up of Normal and Emergency Lighting system, PA/GA speaker system, Telecommunication system, Navigational aid system, Bird desperation system, Aviation warning system and F&G system.
„Ã Installation of HV and MV cables, Glanding and termination, Cable jointing and Hi power testing.
„Ã Testing involved for CT, PT, CBCT, MCCB, Thermal over load relays, Earth leakage relays, Breaker test, schematic test, Protection relays, bus bar torque test, ductor test and high voltage test. Etc.
„Ã Installation and testing of Fusible loop system, Deluge water system, CCTV system etc.
„Ã Installation and pre commissioning of field motors, pumps and Motor Operated valves etc.
„Ã Inspection and verification of receipt of Materials and equipments in Yard, cross checking the records which are prepared by main contractor.
„Ã FAT (factory Acceptance Test) For Rosemount RS3 DCS system in factory. Siemens SCADA system etc.
„Ã SAT (Site Acceptance Test) of various systems (Rose mount, Foxboro, Bailey system & Honeywell TDC 3000)
„Ã Preparation of Equipment Preservation log & controlling the activities through proper sections.
„Ã Inspection & Testing of Telecommunication Systems Such as Plant Page party systems, Closed Circuit Television, Telephone systems, Intercom Units, Plant Alarms etc.
„Ã Check for the Quality of the Material in conformance with the specification requirements and BOM. (Material Receiving Inspection- Instruments, Cables, SS Tubes, Junction Boxes, Marshalling Panels, System Cabinets-DCS, ESD, F&G, VSD, IRP, PDC and Engineering Stations).
„Ã Testing and calibrating the measuring instruments in accordance with acceptance criteria and maintenance of Log.
„Ã Check for the correct Installation of Instruments, Cables, Tubing, JBs, Panels, Engineering and Operator workstations as per the approved design drawings and WPP (work plan procedure).
„Ã Preparation & Clearing of Punch list with client representative.
„Ã Inspection for Plant earthing systems, Lighting works, cathodic protection systems etc.
„Ã Inspection for Switchgears, Motors, Transformers, Relay panels etc.
„Ã Review of Instrument Location Drawings, P&ID, PFD (Process Flow Diagram), Cause & Effect, Instrument Loop Diagram, & Hook up Drawings.
„Ã Maintaining the records as per standard QA Record procedure.
„Ã Participation during Internal Quality Audits.
„Ã Co-ordinate with Pre-commissioning and commissioning activities including Loop test of all the DCS, ESD and F&G Loops.
„Ã Preparation of Instrument's System Index with reference to the System Mark-Up P&ID and System Mark-up Cable Block Diagram for final dossier submission.
„Ã
Project Construction.
* Lead subcontractors at a supervisory level
* Notify field changes to field engineering and finding solutions.
* Ensuring the risk assessment and permit requirements.
* Maintain and verify the subcontractor's resources and documents.
* AFC Drawing preparation, evaluation, Planning and Scheduling.
* Quantity estimation and Engineering BOQ verification as per AFC drawing.
* Duct bank & Manhole Preparation
* Instrument Calibration, FAT For RS3 DCS System
* Civil Excavation for Cable Pulling, Cable Laying, Glanding, Termination.
* Earthing Installation, Lighting works, Cathodic Protection etc.
* Control panel erection, Junction boxes, Instruments Installation.
* Conduit & Cable Tray works, Tubing and Air line installation.
* Hydro testing of impulse line and leak test for air line
* Field change notification for changes from AFC Drawings.
* Loop Checking and Pre-Commissioning activities, Functional checking.
* Co-ordination with different vendors and assist in commissioning activities
* SAT of Various Systems, As-Built Drawing preparation.
* Commissioning Activities.
* Attending Weekly & Monthly Progress Meeting with Project manager.
* Executing Construction and punch list activities.
* Arranging & Distributing Manpower, Equipment, Vehicles for Construction sites.
* Estimating materials and Quantities to be ordered for construction activities
System Exposure:
Distributed Control System (DCS): Foxboro (I/A Series V 7.1), Honeywell TDC 3000,
Emergency Shutdown System (PLC): Triconex (Tristation-1131), Allen Bradley 5/20, 5/40 ABB, Siemen's ¡V S7 family simatic manager
SCADA: Wonder ware's INTOUCH 7.0, Rockwell software RS VIEW,
Configuration of DDE servers for connecting & communicating PLC'S Intelligent DA SCADA applications.
Machine Control Monitoring System: Bently Nevada
Man Management
„Ã Leading/motivating teams ensuring their career development and positive contribution to the company.
„Ã Imparting training to various personnel's, thereby ensuring optimum performance.
Key Assignments handled:
Successfully executed major Oil & Gas, Petrochemical plants shutdowns for preventive and breakdown maintenance for Instrument & systems associated with gas turbine, compressor, distillation columns, boilers, reactors, pumps, heat exchangers, etc¡K in the process industries.
Awareness of International Standards
Familiar with International electrical codes & STD's, NEC, ISA, NFPA, ANCI MC 96.1, RP 550, 510, NEMA VE 2, API 598, 527, 520 Part 1 and 2. Apart all Familiar with Aramco Standards(SAES), KNPC Specification and Standards, KOC Specification and Standards KOC-I-002,008, L-002,009 etc.
Professional Training & Development Courses
Training Course attended in Safety Valves & Control Valves Conducted by Fisher & Crossby
Industrial Safety Seminar by Loss & Prevention Department KOC
Instrumentation Standards by Mr. Curtis Johnson (Former professor ISA) conducted by ADNOC CCIC
Engineering Standards by ARAMCO Saudi-Arabia
ACADEMICS
Diploma in Process Instrumentation Technology 2nd Div 1993
(A member of Instrumentation Society of America)
COMPUTER SKILLS
MS-Office packages (Word, Excel, Power Point, Access), AutoCAD and ERP
Hands on experience in Estimation & Tendering Software Package Sfix2000.
For the Previous Project I have programmed and monitored a Data Base for the complete information about the Instrumentation details from the receipt stage to commission stage of project. Advantages are not limited to Traceability in different construction stages, Self report producing, Easy data entering, Form viewer, Making required query, etc.
PERSONAL DETAILS
Date of Birth: 14th December 1976
Driving License: Valid Indian Driving License
Languages Known: English, Arabic, Hindi, Malayalam, Tamil.
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