Resume - B.E – Ceramics & MBA, having with 12 years of experience in an integrated Steel ...

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Resume #82087

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Objective:

To become integral part of an organization in challenging position and contribute my best skills for the growth of organization as well as myself and endeavor to achieve an organizational goals.

Summary:

1. Planning and Co-ordination of Refractory Lining Projects and Applications for BOF (Converter)-120MT, EAF-
110MT, Steel ladle-120MT, LRF-110MT, Hot metal Ladle & TUNDISH preparation, CEMENT /LIME KILN, DRI
PLANT, Mixer lining & Regular Refractory maintenance jobs of all furnaces.
2. Carried out refractory lining job of BLAST FURNACE/COREX - Technology from VAI (South Korea) for Iron -
Making
3. Technical Monitoring of Refractory behavior, Consumption analysis and Cost Control.
4. Study of operational parameters and Wear Profile at shop floor and recommendation of zonal lining for obtaining better life and implementing the same in operation for higher production.
5. Co-ordination between shop floor operation & Refractory suppliers to improve lining life for cost reduction
6. Carried out refractory lining project of COKE OVEN & BLAST FURNACE-1250 M3
7. Preparation of SOP's and work instructions for SMS – Refractories Applications as per ISO documents
8. International trip to CHINA in 2005 through JSW STEEEL LTD, INDIA, for SMS-Refractories Selections & Tech.
- Inspections.
9. Since 2005 to Sept 2008 Worked in Nigeria (African's country) with an Integrated Steel Plant, DELTA STEEL
COMPANY PLC. (EAF-110MT, STEEL LADLE-110MT, LRF/LF-110MT, TUNDISH, 6-STRANDS CASTER, etc,)

10.Presently working with 'ELECTROSTEEL INTEGRATED LIMITED' for 2.2 MiTPA integrated steel plant with the facilities of 1050m3 X2 Blast Furnace, 2 X 0.5 MiTPA Coke Oven, 2 X60T Basic Oxygen Furnace, 2X105 m2 Sinter Plant, 1.6 MiTPA pellet plant with remaining balancing integrated facilities. Looking after whole plant project refractories for design coordination, procurement, technical followup, installation at site.

Education:

Graduation/ Degree:
B.E/B.Tech - Ceramics, First class with Distinction in 1996 - PDA College of Engineering, GULBARGA UNIVERSITY, Gulbarga, Karnataka state, India.
Post Graduation/ Degree:
MBA/PGDBM –Marketing Management, in 2005 - SYMBIOSIS Institute of Management (Distance learning), Pune, Maharastra state, India.

Other Qualification(s)/ Certification(s)/ Programme(s) Attended:

1. Work shop on "CAST HOUSE REFRACTORIES" Organized by Indian Ceramic society, Jemshedpur chapter on AUG 22 – 23rd 2003.
2. Paper presented on "REFRACTORY MAINTENANCE PRACTICES AT JSW-STEEL (JVSL)" in 48th Refractory Operating Committee Meeting on 6 – 7th JAN 2004
3. Paper presented on "BOF REFRACTORIES & PERFORMANCE AT JSW-STEEL (JVSL)" SAIL, BOKARO STEEL PLANT" in 49th Refractory Operating Committee Meeting on 23 – 24th NOV 2004
4. PGDCA - Basic Computer Course. & Member of Indian Ceramic Society, Kolkotta – INDIA
6. Appreciation Letter at JSW-STEEL (JVSL) for Design Modification in Ladle Lining for Cost Reduction
7. Paper presented on "Advanced Refractory Applications at D.S.C" at Warri, Nigeria. Organized by Ceramics Society of Nigeria on April, 2006

Experience-4

ELECTROSTEEL INTEGRATED LIMITED

Upcoming project belonging to Electrosteel Group,2.2 MiTPA Greenfield Integrated Steel Plant with Blast Furnace and Basic Oxygen Furnace Route. Plant Facilities include 2X1050m3 BFs, 2 X 0.5 MiTPA Coke Ovens, 2 X 105 m2 Sinter Plant, 1.6 MiTPA Pellet Plant, 2 X 60T BOF, 2nos, 5 strand Billet Casters and Wire Rod Mill. The Project Technology is by SDM, China being executed in EPC mode.

Since Oct 2008 – Till Date

Senior Manager (Refractory Projects Department)

Experience-3

GLOBAL STEEL HOLDING LTD (Mittal Group of Global Steel Industries)
DELTA STEEL COMPANY PLC. Warri, Delta State, NIGERIA (West Africa),
Since July 2005 – Sept 2008
In-Charge/Head ( Refractory Engineering Department).

Profile:

1. Planning and co-ordination of Refractory lining and projects in Water cooled EAF – 110MT. LADLE-110MT,
LRF, TUNDISH, etc.,
2. Involved in commissioning of 110MT Capacity EAF – VAI Technology for Refractory lining projects &
commissioned SMS – DSC successfully in Dec'2005.
3. Rolling Mill (WRM and LSM) Refractory Shutdown jobs planning and coordination and hand over to operation
Within the schedule.
4. Planning and preparation of Indents for Refractories requirement as per business plan and coordination with procurement.
5. Refractories Technical Recommendation to be sent to procurement for purchasing.
6. Introduced Mag-C quality bricks lining design in steel ladle and Slide Gate System & Permanent Lining in
Tundishes for better life achievement
7. Modified lining design / Pattern in Steel Ladles for cost reduction.
8. Prepared and trained to the Nigerian employees for Refractories Lining SOP's & Work instruction (WI) as per
ISO doc. for EAF, Ladle & Tundish, Lime Plant, etc.
9. In-house preparation of Steel teeming ladle bottom purging well blocks and used successfully with 20 heats of avg. life at DELTA STEEL COMPANY PLC. NIGERIA.

Experience-2:

JSW-STEEL (JINDAL Vijayanagar Steel Ltd.,) Bellary, Karnataka State – INDIA.
Jul' 1999 – July 2005
Asst. Manager (Refractory Engineering Department).

Profile:

Involved & Carried out of all Refractory related jobs in PALLET PLANT - COREX - MIXER - BOF - TUNDISH - STEEL & TRNSFER LADLES - HOTSTRIP MILL - LIME PLANT. Details as followed here under:
1. Carrying out lining jobs of Steel ladle, LD Converter, Hot metal Ladle & Tundish preparation, Mixer lining, Walking beam Furnace for Hot Strip Mill & regular Refractory maintenance jobs of all furnaces.
2. Monitoring of Refractory behavior & Consumption analysis.
3. Maintenance through Gunning / Patching / Casting.
4. Study of operational parameters at shop floor and recommendation of zonal lining for obtaining better life and implementing the same in operation.
5. Carried out of COKE OVEN & BLAST FURNACE Refractory Lining project work completely.

Achievements:

1. LD Converter –BOF life achieved 13,300+ heats (Asian record).
2. Steel ladle life achieved 180 heats (National record).
3. Design modification done in COREX - Hot Metal ladle, implemented the same, which results 50 lacks cost saved per annum.
4. Successfully guniting job done in COREX – Melter gasfier & life extended another 14 months.
Achieved 2.16 Million Tons (Target is 1.00 Million Ton) in Hot Metal Mixer with one partial repair.
5. Successfully Commissioned Coke – Oven & Blast Furnace Projects.
6. International trip to CHINA for SMS-Refractories Selections & Inspections.

Experience-1:

MPR Refractories Ltd., Hyderabad, AP – INDIA
Mar' 1997 - Jun' 1999
Ceramic Engineer (Refractory Manufacturing/Applications)

Profile:
1. Monitoring of Refractory behavior and Consumption analysis.
2. Maintenance through Gunning / Patching / Casting.
3. Study of Wear profile & operational parameters at shop floor and recommendation of zonal lining for obtaining better life and implemented the same at site.
4. Co-ordination between shop floor - contractor - manufacturers.
5. Worked as a shift in charge Production for one year - Refractories production.

Project – B.E.
International Advance Research Center for Powder metallurgy & new materials - Ceramic Material Division, Dept. of Science &Technology Govt. of India, Hyderabad, India

Project training done for 6 - months to fulfill my B.E. - Ceramics Engg.
Profile:
Synthesis & sinterability studies on zirconia's based ceramics – Zirconia toughened alumina (ZTA)
Achievement:
Product is being used in Copper & Non-ferrous units where the wear & tear is more with high temperature & in critical areas applications

References:
Will be provided

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