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QA/QC Engineer,AWS CWI

Objectives:

Continuously striving to achieve the best quality through my experience and knowledge which I gained from my earlier work.

Profile:
Over 5 Years Experience as a QA/QC Engineer in of Petrochemical, Oil & Gas, Steel plant, combined cycle power plant, HRSG Boiler fabrication in Singapore, Oman, Saudi Arabia, UAE & India.

Educational & Technical Qualifications:

* Diploma in Mechanical Engineering from State Board of Technical Education, Kerala. (April, 2004)

Certifications:

* AWS-CWI (Certified Welding Inspector) ¡V Cert No 09052491 (Valid till 1 May 2012)

* ASNT Level II ¡V Radiographic Testing
* ASNT Level II ¡V Penetrant Testing
* ASNT Level II ¡V Ultrasonic Testing
* ASNT Level II ¡V Magnetic Particle Testing
* ASNT Level II - Visual Inspection

Skills & Strength:

Welding inspection, Fabrication, erection of:
„X Boiler module fabrication and power piping.
„X Oil and gas lines (gas fields and plant piping).
„X Steam and condensate lines.
„X Chemical Products lines. (Stainless steel and different alloy material lines)
„X Jacketed lines (gas field and plant piping)
„X Water lines
„X Utility lines
„X Inspection of steel Structures, Boiler fabrication, Pressure vessels and piping fabrication.

Quality Assurance and Control Inspection:
„X Preparation of Quality Assurance & Quality Control Plan;
„X Preparation of process plan chart
„X Preparation of Welding Procedure specification
„X Preparation of Procedure Qualification record
„X Preparation of Welder Performance Qualification Report
„X Verification of Material Certificates

Experiences:

1) Employer: PUNJ LLOYD PTE LTD, Singapore
Designation: QA/QC Engineer
Project: SPT Project
Client: Exxon Mobil/Foster Wheeler & Worley Parson
Duration: Sept 08 Till date

2) Company: Inco International Fzco, Jebel Ali, Dubai U.A.E

Role: QA/QC Engineer
Period: Sept'06 ¡VSep'08

Major projects handled during the tenure:

Duration Jan'08 - Till Date
Site INCO HRSG fabrication yard,Oman.
Project HRSG Module fabrication for Az zour Kuwait-Oman.
Client CMI,Belgium & Siemens

Duration Nov'07 - Dec'07
Site Yanbu Sulphonation Plant, Al Bareq Ltd. ¡VSaudi Arabia
Project Sulphonation Plant Erection
Client Ballestra Spa.Italy

Duration Oct'07-Nov'07
Site Sohar Aluminum Smelter Project,Dubai
Project Steel Structures,Alstom Ducts and structures
Client Bechtel & Kempe

Duration Aprt'07 ¡V Sept'07
Site DUBAL,Dubai
Project Alstom (CCPP 22-Boiler piping for Dubal) ¡VDubai
Client CMI,Belgium & Alstom Power

Duration Mar'07-Apr'07
Project Ducts & Duct Supports
Site Sohar Fertilizer Project Project, Dubai
Client Mistibushi Heavy Industries, Japan

Duration Sept'06 ¡V Feb'07
Site DUBAL,Dubai
Project CCPP22 (Steel Structure for HRSG)-Dubai
CMI-Alstom HRSG (CCPP22) module Fabrication. -Dubai
CMI ¡V Alstom (Secondary steel structures for Dubal) -Dubai
Sumgait CCPP22 (Steel Structure for HRSG)-Dubai
Client CMI,Belgium & Alstom Power

Company:Neo Structo Construction Ltd, Gujarat,INDIA:

Role: QA/QC Engineer
Period: June'06¡V Sept'06

Major projects handled during the tenure:

Duration February 2006 - August 2006
Site Cairn Energy Pvt Ltd Suvali, Surat,India
Project Deputed to Pipe Fabrication and erection site for Booster Compressor Project
Client Cairn Energy Pvt Ltd, Suvali, Surat.

Duration January2005¡V February 2006
Site Essar Steel LTD, Surat,India
Project Deputed to Structure, Pressure vessels, Reformers & Furnace Fabrication and erection site for expansion Project (Essar Steel HBI Module V).
Client Essar Steel LTD,Surath, India

Duration June 2004¡V December 2004
Site L&T, Surat India
Project Deputed to Fabrication Shop for fabrication of Pressure Vesseles for LNG Terminal Hazira
Client CLOGH INDIA Ltd,Gujarat.

NATURE OF JOBS AS A QUALITY CONTROL

MATERIALS
Material inspection, Reporting of Non-conforming material
Material identification, Material storage
PRE-FABRICATION
Layout and cutting, Material Traceability
FABRICATION
Joint Fit-up configuration, attachment of welds and dimensional checking (including electronic)
WELDING
Consumable Storage & Handling, Consumable Specification
Welding process/Equipment Calibration, Welders Qualification
Welding procedure specification, Welding procedure qualification records
Welders repair rate controlling, Welder map maintain for each projects
Pre-Heat/Weather Conditions
Visual Inspection for surface appearance and weld soundness
NDT & NDE
NDT Procedures / operator qualifications, verifying NDT techniques meets project specification
NDT requirement comply to project specifications
Coordination with NDT Technicians/Subcontractors
Witnessing of NDT activities.
NDT activities and verify result
INSPECTION FOR TESTING
Post Weld Heat treatment verification.
Pre-test punch listing, Release for Pressure test
Verify calibration of pressure gauges
Verify NDT status
Check test pressure requirement
INSPECTION DURING TESTING
Witnessing of High/Low Pressure hydro testing of Valves and Piping systems
Visual inspection for leak detection
Monitor pressure gauges and recorded for any significant pressure drop
Record test results
Coordination with consultants, Class Surveyors, Clients and Sub contractors.
Witnessing of Chemical Cleaning, flushing of piping systems.
INSPECTION AFTER TESTING
Reinstatement Punch listing
Releasing for commissioning
Approval of Final Documentation
FINAL DOCUMENTATION
Preparation of test packs according to the P & ID
Sorting of all documents which related with each projects
Verifying production documents
Approval & submitting final documents to Client/Class

FAMILIAR WITH CODES AND STANDARDS

ASME Section IX ¡V Welding and Brazing Qualification.
Section V - Non-destructive testing.
Section II, Part C ¡V Welding rods, Electrodes and Filler Metals.
Section I - Power Boilers.
Section VIII- Boiler and Pressure Vessel Code
ASNT American Society for Non-destructive Testing
AWS American Welding Society

Personal Profile
Gender: Male
Nationality: Indian
D.O.B: 25/3/1983
Marital status: Single

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