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Resume #87500

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Objective:

Seek the excellent opportunity to improve the company profit by implementing best systematic procedures in maintenance and to lead a team of engineers and technician to minimize the instrument operating, maintenance cost, maintain 0% breakdown, implement the safe working philosophy, improve the energy conservation and implement automation wherever possible.

Summary of Skills:
13 years of experience in Maintenance, Design, installation, testing and commissioning of Distributed Control System (DCS), PLC and SCADA. I possess very good knowledge and skills in DCS, PLC, SCADA and Field Instruments.

Have extensive experience on the various project implementation & maintenance activities, including:

Maintenance of DCS and Field Instruments in modern automated Sugar and Co-Generation Power Plant.
Troubleshooting DCS / Instrument related issues
Energy conservation Audit
Performance Improvement Audit
Plant Losses Analysis and improvement
Preparation & Review of P&ID for automation
Preparation & Review of Logic Diagram
Preparation & Review of Cause end Effect Diagram
Preparation & Review of Flow Chart and write up for Sequence Program
Preparation & Review the List of Instruments and I/O list
Preparation & Review the specification for list of Instruments and issues the BID to various vendors
Preparation and Review the cable specification
Preparation and Review the control room layout
Preparation and Review the cable tray root
Coordinating with commercial Department and attending meeting with vendors for buying the good Instruments.
Participating in FAT and SAT for final implementation of DCS
Design & Engineering of DCS, PLC, SCADA and Field Instruments which involves the preparation of system drawings based on the customer specification, needs & field conditions.
Developing System configurations and programs from functional specifications / user requirement.
Design architecture for Distributed Control System (DCS).
BOM Freeze for DCS hardware & software involved.
BOM Freeze for Instrument Asset Management & Alarm Management for Foxboro DCS.
DCS programming in Foxboro DCS (Version 6.x, 7.x & 8.x), DCS Programming in Honeywell DCS (TPS3000), Programming Honeywell PLCs using Ladder logic & Programming in SCADA (Intellution Fix).
Upgrading the Foxboro DCS system.
Conducting Factory Acceptance Test/Site Acceptance Test.
Integration tests of Software & Hardware to prove the specification to the customer in the final acceptance of the System.
Manage and supervise a team of engineers to design/ implement DCS, PLC and SCADA.
Selection of field instruments and engineering works for various process plants like Power Plant and Sugar Plant.
Installation and commissioning of instrument panels and field instruments.
Conducting Function Test
Professional Qualification
Bachelor of Engineering (B.E) in Instrumentation and Control
First Class and First attempt in all subjects

Training

DCS Engineering Training for Honeywell DCS (TPS3000) conducted at Honeywell, Pune, India.
DCS Engineering Training for Honeywell Plantscape conducted by Honeywell, Pune, India
DCS Engineering Training for Foxboro DCS conducted at Invensys India.
Turbine Governing control system for BHEL steam turbine conducted by BHEL at Hyderabad
Alarm Management Training conducted by Invensys India at Singapore
Loop Management Training conducted by Invensys India at Singapore

Technical Skills
Operating Systems Windows NT, XP, MS-DOS, Unix
Languages C, Functional Block Diagram and Ladder Logic
Programming.
Networking TCP/IP, Switch/Router Configuration.
Hardware Honeywell Logic Manager and DCS [Invensys & Honeywell]
Tools/Packages TPS3000, Plantscape & Foxboro DCS (version 6.x, 7.x, 8.x), Foxboro's Avantis Asset Management System

Professional Experience:

Company Chiyoda Technip Joint Venture, Ras Laffan City, Qatar
Period June 2009 to Sep 2009
Position Instrument System Engineer

Project RasGas Company Limited – Train7, Ras Laffan City, Qatar.
Period June 2009 to Sep 2009
Location Dammam

Description:

Conducting Function Test for Train 7 Instrument Team. Leading a team of engineers to complete the function test for successful completion and commissioning of the Train-7 Ras Gas LNG Plant.

Company Invensys Saudi Arabia, Al Khobar, Saudi Arabia
Period July 2008 to March 2009
Position Lead Engineer

Project Dammam TMC project, Saudi Electric Company, Dammam & Jubail.
Period Sep 2008 to March 2009
Location Dammam

Description:

Leading a team of engineers to design and implement the Foxboro I/A series Version 8.3 DCS system to upgrade the Gas Turbine in Berri & Dammam Power plant.

Project Royal Commission, Jubail & Yanbu
Period Sep 2008 to March 2009
Location Jubail
Description:

Leading a team of engineers to design/ implement the Foxboro I/A series Version 8.3 DCS system to implement the fuel feedstock pipeline monitoring project.

Company Yokogawa Services Limited, Al-Jubail, Saudi Arabia.
Period Apr 2008 to May 2009
Position Operation Team Leader

Project Yokogawa Services Limited, Al-Jubail, Saudi Arabia.
Period Apr 2008 to May 2008
Location Al-Jubail

Description:

Lead the team engineers for proper support to Yokogawa customers.

Company Invensys India Private Ltd, Velachery, Chennai
Period Dec 2003 to Jan 2008
Position Asst. Manager

Project Reliance project, Jam Nagar, India
Period Feb 2007 to May 2007
Location Mumbai

Description:

Leading a team of engineers to design/ implement the Asset Management System for Reliance Project.

Responsibilities:

Design & Engineering of Instrument Asset and Alarm Management Systems.
Developing System configurations from functional specifications/ Project Application Systems.
Design architecture for Instrument Asset Management and Alarm management system
Preparation of Test System Application Programs
System Integration Tests.
Conducting the Factory acceptance test and Site acceptance system.

User CESC
Period May 2006 to Jan 2007
Location Kolkatta.
Role Asst. Manager

Description:
Primarily involved in the following customer support activities for India's southern region Foxboro DCS customer. Troubleshoot the various DCS problems in the customer sites.

Involved in the maintenance of Foxboro DCS (version 4.3), made & implemented the systematic maintenance procedure in CESC, Kolkatta. It the power plant and contains 80 nos of CP30FT & 18nos of AW51A stations

User EID Parry, Pudukkottai, India
Period Dec 2003 to Apr 2006
Location Pudukkottai.
Role Senior Service Engineer

Description:
Primarily involved in the maintenance activities and maintenance of DCS (Foxboro DCS V6.2.1) and various Field Instruments in this particular site. Troubleshoot the various design problems in the customer site and also monitoring the performance and improvement of automation

Design, Installation and commissioning of expansion activities in this site

This plant contains 2500 I/O, 100 control loops, 100 transmitters

Achievements in Invensys:

* Successful maintenance and best customer satisfaction in the site activities
* Successfully implemented the expansion activities
* Increased the Profit Margin by best preventive maintenance practices

Company Bannari Amman sugars (Co-generation Power Plant) Period Feb 2000 - Nov 2003.
Position Senior Engineer

Description:

Worked as Senior Engineer and head of the instrument department in co-generation power plant, which involves operation and maintenance of Honeywell Logic Manager, TPS3000X DCS and Field instruments.

Responsibilities:

Programming, Trouble Shooting and Maintenance of Honeywell LM620 series logic manager PLC.
Configuration and Control language modification of HPM, Graphics generation, maintenance and Trouble shooting of Honeywell TPS3000X Release.
Troubleshooting and Maintenance of Bentley Nevada Vibration Monitor System and Woodward governor 505E.
Calibration, Maintenance and troubleshooting of various process type Smart Transmitters/ Control Valves (Yogagowa, Rosemount, Fuji, IL, ARCA and MIL).

Achievements in Bannari:

* Implementation & Commissioning of combustion control system for boiler
* Maintained the Power Generation Plant with 100% uptime for a period of 3 years
* Won the prize for energy audit and reducing the internal plant power consumption.
* Successful automation of Sugar Plant

Company Dharani Sugars & Chemicals ltd.
Period Aug-96 to Jan-00
Position Asst. Engineer.

Description:

Erection and commissioning of SCADA system, Allen Bradly PLC system, Trison Governing system & field instruments for Power Generation
Plants.

Responsibilities:

Commissioning of 15MW power plant instrument including SCADA, PLC, Governor & Field instruments.
Calibration, Erection and commissioning of Smart Transmitters.
Calibration, Erection and commissioning of Control valves.
Erection and commissioning of speed sensors and vibration sensors for Turbo generator.
Loop checks coordination and support.
Erection and commissioning support for the 15MW Turbo generator and auxiliary equipments
Material management.
Commissioning support for 15MW power plant.

Achievements in Dharani:

Designed combustion control loop for boiler and implemented successfully.

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