Objective
To work as Welding Superintendent in Workshop, Steel Construction or Electro-Mechanical field positions.
SUMMARY OF QUALIFICATIONS
Self motivated, flexible and results oriented professional with more than twenty seven years of professional repair shop technical, welding supervisory, and management experience emphasizing problem solving and allocation of limited resources; often in a high pressure environment. Extensive background emphasizing vehicle body, pressure vessels, piping, pipelines, heavy steel structures, sheet metal repair and operations planning and implementation.
Education:
Technical High School Graduate 1977, Specialty in Welding.
Qualifications:
- Qualified Instructor, completed Instructional Systems Development (ISD) course including development of training aids 1991 from General Dynamics Land Systems Company.
- Completed American Language course in the Army Language Institute.
- Qualified Welder/ Weld Trainer course in Lima, OHIO, USA July 91 to December 91 in the following:
- Gas Metal Arc Welding (GMAW) all positions, unlimited thickness.
- Shielded Metal Arc Welding (SMAW) all positions, unlimited thickness.
- Flux Cored Arc Welding (FCAW) all positions, unlimited thickness.
- Gas Tungsten Arc Welding (GTAW) Plate & pipe over 24”.
- Plasma Arc Cutting (PAC) manual.
- Air carbon Arc Cutting (AAC)
10. Submerged Arc Welding (SAW)
11. Oxyacetylene Welding and Cutting.
12. Nondestructive Testing Course Level II Liquid Penetrant Inspection.
13. Certified welder for Ballistic Shock Test (Impact testing by projectiles) for qualification of the welding procedures at the Egyptian Tank Plant.
14. Preparatory Course AWS - CWI EXAM.
Experience:
April 2010 to Current.
energya, Steel Fabrication Company. Welding Superintendent.
Responsibilities include Supervises and Coordinates activities of workers engaged in welding and fabrication of products, fitting of product, and other work related duties as assigned. Conduct Certification Weld Training Programs According to AWS (Entry-Advanced- Expert Levels), Schools Excelling through National Skill standards Education (SENSE). Training includes:
- Occupational Orientation, Drawing and welding symbol interpretation welding, safety health & welding Inspection.
- Develop training materials and lesson plans for welding.
- preparation of training materials, slides, handouts and mock-up samples for welding defects.
- Demonstration; to model proper technique.
- Training individual practice; (with one-on-one) to give students an opportunity to incorporate new skills.
- Systematic practical and written testing for welding; to insure that students have mastered key concepts and skills.
Page 2 Mohamed Helmy Ali
June 2009 to March 2010
Alme'rag for Construction & Industry. Welding Superintendent. (Part Time)
Responsibilities include planning and control of welding in production. Inspect welds before, during and after welding. Prepare cost estimates for materials, Requisitions supplies, such as weld rods, gas, flux, and fixtures. Supervise fitting of product, and other work related duties as assigned.& Special Weld Training with private Company.
June 2008 to May 2009.
energya, Steel Fabrication Company. PEB (Pre- Engineer Building).
(Welding Superintendent)
Responsibilities include Supervises and Coordinates activities of workers engaged in welding and fabrication of products, fitting of product, and other work related duties as assigned. Conduct Certification Weld Training programs for the welders according to requirement used Standard. Plan and control of welding materials including review of purchasing specification and perform receiving inspection of filler materials and welding machines. Monitor and Control the Condition and storage of filler metals and adequacy of equipment to be used. Inspect weld joint edge geometries, joint fit-up, preheating. Supervise welding procedures tests and monitor welding in production.
Mar, 2007 to May 2008.
Alme'rag for Construction & Industry. (Superintendent).
Responsibilities include planning and control of Pressure Vessels Testing. repair And Examination according to International Codes. Supervise Testing application and operations for elements before, during and after. Inspects work or confers with inspection to maintain specified standards and quality. Trains workers in operation of equipment. Supervise fitting of product and other work related duties as assigned.
Oct. 2004 to 27 Jan 2007.
AKKILA Company Limited (Electro-Mechanical & Steel Construction) United Arab Emirates- Abu Dhabi Welding Instructor/ Workshop Superintendent. (Limit Contract per Course). Responsibilities include:
Conduct Certification Weld Training programs for the welders according to requirement used Standard. Ensuring that each new employee, whether temporary or permanent, receives appropriate safety training at the start of employment. Supervises and coordinates activities of workers engaged in welding and fabrication of products, fitting of product, and other work related duties as assigned. Analyze work orders and blueprints to determine need for supplies and sequence of operations required.
May 2004 to September 2004 (as Limited contractor).
PETROJET (The Petroleum Projects and Technical Consultation Co,)
Supervisor/ Welding Instructor (on job).
Responsibilities include Inspect weld joint edge geometries, joint fit-up, preheating. Supervise welding procedures tests and monitor welding in production. Inspect welds before, during and after welding. Prepare cost estimates for materials, Requisitions supplies, such as weld rods, gas, flux, and fixtures. Supervise fitting of product, and other work related duties as assigned.
June 2001 to April 2004
LOCKHEED MARTIN CORP.(Project Welding Specialist/Lead Mechanical Assembler).
Plan daily activities in support of the project schedule objectives, supervise the work force; provide guidance to accomplish the set forth daily objectives, resolve daily issues with production, personnel, maintenance of equipment and inspect, repair and weld any defective parts as needed.
Page 3 Mohamed Helmy Ali
February 1990 to May 2001
Egyptian Tank Plant with General Dynamics Land Systems.
Welding instructor / Supervisor. Responsibilities include the following:
Plan and Conduct Certification Weld Training programs for the welders according to requirement used Standard. Supervises and coordinates activities of workers engaged in welding and fabrication of products, fitting of product. analyze work orders and blueprints to determine need for supplies and sequence of operations required. Prepare cost estimates for materials, Requisitions supplies, such as welding Machines and rods, gas, flux, and fixtures. and other work related duties as assigned.
Training Experience.
More than 15 years experience in training welders for the Egyptian Tank Plant, General Dynamics Land Systems, Technical Training Center for Military Factories in Cairo, Egypt and MEITC Middle East Industrial Training Center UAE, Abu- Dhabi Schools Excelling through National Skill standards Education (SENSE).Training includes preparation of training materials, slides, handouts and mock-up samples for welding defects. According to AWS (Entry-Advanced- Expert Levels), ASME and API 620 & 650.
Constructed and Welded Ballistic test for the purpose of Qualification of the welding Procedure used for Saudi Army Project.
Welding Skills;
Proficient in Welding techniques with more than 27 years of experience in ferrous and non-ferrous metals, sheet metal (Aluminum, Aluminum Armor, and Stainless Steel), Carbon steel (low & high), and Alloy steels (low & high). And performing hard Surfacing and planning preparation, and performing all types of welding SMAW, GMAW, SAW, GTAW, FCAW, etc. Responsible for fabrication of Structural assemblies, control of welding equipment and consumables within the factory, and repair and manufacture. Participate in Several Welding Researches for Egyptian Army and Industrial Companies.
Certifications:
Certified: MIL-STD-1941, MIL-STD-1261, MIL-STD-1185, MIL-STD-1595 & MIL- W -45206. According to: AWS D1.1, D1.2, D1.5, D1.6 & D1.3 and D9.1, D15.1, API 620, API 650 and API 1104 over 24”. ASME sec, IX.
Health & Safety:
- Completed Health & Safety Executive Course (HSE) MSDS.
- Completed the requirements for CPR for the professional Rescuer in Cairo American College (American Red Cross) and First Aid Basic.
Awards:
- The Best Instructor Award, Egyptian Tank Plant 1996.
- The Best Welder Award, Egyptian Tank plant 1992.
Languages:
1Arabic: Mother tongue.
2English: Very Good (Verbal & Written).
Societies Membership:
Member of the American Welding Society (AWS) since 1991.
Computer Skills:
Familiar with Microsoft programs; Word, Power Point.