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Resume #69856

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Seeking assignments in Machine Maintenance / Machine Reconditioning / Plant Engineering/Project Management with an organization of repute

Summary
________________________________________
„« Over a decade of experience with various reputed organizations and currently serving at Keihin FIE Pvt. Ltd. as Asst. Manager - Projects & Maintenance.
„« A strategic planner with expertise in spearheading the quality implementation initiatives, ensuring delivery of industrial projects within the time and cost parameters.
„« Adept in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption.
„« Extensive experience in inventory management, vendor development, stores management to strengthen supply chain effectiveness.
„« Experienced in planning, executing and spearheading projects.
„« Hands on experience in proactively identifying areas of obstruction/breakdowns, machine reconditioning and taking steps to rectify the equipments through application of trouble shooting tools.
„« Deft in swiftly ramping up projects with competent cross-functional skills and ensuring on time deliverables.
„« A keen strategist and planner with skills in conceptualizing and developing product & processes.
„« A thorough professional with strong communication, planning, relationship management and leadership skills.

Core Competencies ________________________________________
Technical
SAP Implementation
„« Assessing ¡* As IS¡¨ process business requirements and assisting in finalization of technical specifications.
„« Developing business flow scenarios, processes and procedures in line with functional specifications viz. analyzing demand, scheduling master quantity and optimizing requirements.
„« Designing the To-BE process.
„« Preparing the business blue print through QA session & value SAP method, master data, Resource etc.
„« Implementing application across various locations and attending to the resultant bottlenecks.
„« Unit testing & integration testing with all modules.
„« End user training & documentation.
„« Rendering pre and post-implementation support to the end-users.

Managerial
Project Management
„« Finalizing requirements and specifications in consultation with collaborators.
„« Anchoring activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
„« Looking after the manufacturing operations of the company and ensuring its smooth movement.
„« Participating in project review meetings for evaluating project progress & de-bottlenecking.
„« Steering budgeting & Cost Analysis at various stages.
„« Liasioning with authorities & govt. bodies as per the requirements.

Functional
Plant Engineering
„« Coordinating plant activities with the accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
„« Process Monitoring and Optimization, follow up activities.
„« Identifying and developing a dedicated and alternate vendor source for, achieving cost effective purchases of raw materials and packing materials and reduction in lead time.
„« Tracking and maintaining inventory levels in the stores for all items required in the plant.
„« Understanding overall operations for improvement of existing products with thrust on reducing product cost and based on market trends / requirements.
„« Co-ordinating product development/ customization functions including requirement analysis, finalizing specifications, designing, prototype development and testing activities.
„« Handling erection and commissioning of plant & machinery for the smooth working of operations.
„« Strategizing & setting up procedures to facilitate smooth execution of projects.
„« Ensuring compliance to quality standards such as 5S, ISO, OSHAS, Kaizen, for smooth working of operations.
„« Undertaking documentation for ISO, OSHAS & DOL and acting as an Internal Auditor & Departmental Representative i.e. auditee for these activities.
„« Planning and effecting preventive maintenance schedules of various machineries to increase machine up time and equipment reliability.
„« Directing design and development / modifications on products with a team of engineers and tool room employees.
„« Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
„« Streamlining efforts for process enhancement & improving operational efficiencies.
„« Handling techno commercial operations in the organisation.
„« Taking care of employee relations and ensuring harmony amongst them.

Machinery Maintenance
„« Reduction of break down of equipment to minimum by optimizing Preventive Maintenance, Condition Monitoring, Periodic Surveillance, Testing and in-service Inspection.
„« Minimizing time to repair and resource consumption.
„« Effective planning, preparation and control of work.
„« Performing right maintenance in first attempt.
„« Maintenance by written procedures and check lists.
„« Ensuring availability of quality spares and tools.
„« Maintaining plant equipment, material and maintenance facilities in excellent condition.
„« Compliance with regulatory requirement.
„« Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
„« Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.

Machine Reconditioning
„« Looking after machine reconditioning for saving time and investments and long-term performance with sustained accuracies.
„« Enabling almost original performance at an affordable investment.
„« Utilizing existing manpower in the company.
„« Managing repairing & reconditioning of various types of imported & indigenous machines.

Environmental, Health & Safety
„« Creating effective procedures for the preparation and implementation of programs within the area of industrial safety, health and the environment.
„« Compliance with applicable environmental legislations and regulations.
„« Prevention of pollution and minimizing waste at source.
„« Conservation of key resources by optimizing of raw material, energy, water etc.
„« Actively involved in environmental monitoring such as stack emissions of generators, ambient air quality measurement & noise level measurement inside the company premises.
„« Participated in energy conservation activities.
„« Conducting training programs for all employees in Environmental awareness, Emergency preparedness, Mock Drills & Safety Audits.
„« Continual improvement in environmental performance by effective training and awareness.

Employment Profile
________________________________________
Keihin FIE Pvt. Ltd. as Asst. Manager - Projects & Maintenance Sep¡¦01-Present
This is an Indian Subsidiary of Japan Based Keihin Group having Manufacturing Facilities in 8 Countries. This Indian Plant is in Collaboration with Fuel Instrumentation & Engineering (FIE) Group, Kolhapur, and Maharashtra, engaged in manufacturing of Carburretor for two & three wheelers.

„« Established high-tech Manufacturing Facility of Carburretor encompassing Die Casting Shop, M/C Shop (SPMs, GPMs, CNC), LDO station, LPG manifold, Surface Treatment Plant, Assembly Hall, Utility Buildings, Compressed Air Systems, Sub Station (22 KV, 33 KV), DG Room (500 kVA- 3 Nos), Effluent Treatment Plant with a treatment capacity of 130 cum of Chrome, Alkaline, Sewage Waste per day generated by the plant.
„« Steered implementation of TPM program and imparted training on MTBF, MTTR, OEE, CBM, TBM etc. to staff & associates.
„« Pioneered FMEA, Six Sigma techniques in coordination with QA.
„« Designed & developed hydraulic piping system for Toshiba pressure die casting machine approved by Toshiba.
„« Established indenting system for maintenance department.
„« Maintenance Purview:
Plant & Machineries -Pressure Die Casting machines, SPM, GPM, CNC machine shop, Surface Treatment Plant and other machineries required for Carburretor manufacturing

Utilities- Air compressors, DG set, Sub Station (HT & LT side), Crane, Cooling towers, Forklift, water pumps, Vacuum pumps, Air Conditioners, Air Washers etc.

„« Established plant & machinery at Bawal, Haryana and production lines like Die Casting, Machining & Assembly line for doing the assembly of the carburretor.
„« Steered installation of solar water heater for STP to reduce the electrical power consumption of the heaters, localisation of all the imported spares and managed energy saving in lightening system by Rs. 15000 PM by electronic ballast & single tube light with PVC reflector
„« Manned in house dev. of Auto mains failure system development for DG set saving Rs. 500000 initial investment
„« Governed design & development of zero breakdown of push buttons & box for SPM reducing cost of spares by Rs. 30000 PM & reduction in overall breakdown from 0.5 % to 0.3 % due to this
„« Installed VFD on Screw compressor giving 12% of energy saving on electricity of compressors
„« Recipient of appreciation letter in NKFC for doing compressed air conservation by 25%; appreciation for giving the various suggestions on reducing the breakdown time of the machines, to reduce the accidents & improving the productivity by 80 %.

Bharat Forge Ltd., Chakan, Pune (India) as Junior Engineer Apr¡¦99 ~ Aug¡¦01
A Kalyani group company having turnover of Rs. 12000 million. Bharat Forge is a single largest manufacturing unit at Mundhwa & having part of machining facilities at Chakan. Presently it is world second largest forging industry & having a plan to become world largest by 2008.

„« Administered maintenance & reconditioning of hydraulic machines & CNC machines like Hitachi VMC's & Kirolskar 600 HMC, SPM, GPM, CNC machine shop for forged components & conveyors, utilities like Air compressors, Crane, Cooling towers, Forklift, water pumps etc.
„« Successfully converted mechanical operated to hydraulic operated tail stock for Landis grinding machine.
„« Set up of Knuckle joint line process. 2. Streamlined the centralised coolant process for grinding machines.
„« Successfully reduced spring balancers breakdown by repairing it inhouse & reduced the cost of out sourcing.
Gabriel India Ltd. as Operating Engineer Sep¡¦98 ~ Apr¡¦99
A leading shock absorber manufacturing company of Anand group.

„« Gained experience in the maintenance of plant & machineries like SPM, GPM, CNC machine shop for shock absorber manufacturing etc.
„« Headed maintenance of plant & machineries like SPM, GPM, CNC machine shop for shock absorber manufacturing, utilities like Air compressors, Crane, Cooling towers, Forklift, water pumps etc.
„« Well versed with the procurement for toolings as per production requirements and maintain tooling status, tooling life records
„« Developed the punch for the base valve of the shock absorber for Hyundai model & reduced the rejection in the making of the uniform slot on the base valve.
„« Received the appreciation for reducing the tooling related problems

Indage plants & equipments Ltd. as Trainee Engineer Nov¡¦96 ~ Aug¡¦98
A machine tool manufacturing company. Here the machine tools like CNC¡¦s, SPM's & improted machineries are reconditioned as per customer's requirements

„« Manned reconditioning of Norton grinding machine USA, Spline grinding machine USA, Barber colman grinding machine USA, Schaudt grinding machine UK, FN2 & FN3 V HMT make milling machine, H2, BFW make milling machine, Kirloskar 600 CNC machine and Multi spindle chucking automat UK.
„« Successfully designed, drafted & implemented hydraulic system for E2H milling machine.
„« Gained experience in in-house machine building & machine reconditioning.
„« Awarded appreciation for doing the reconditioning of 8 machines.

Scholastics
________________________________________
B.E. (Mechanical) Pune University 2006
D.M.E. B.T.E. 1996
I.T.I M.S.B.V.E. 1993
S.S.C M.S.B.S.H.S.E.B. 1992
Trainings Attended
________________________________________

„« SAP training in Plant Maintenance module. Two full life cycle implementations experience in SAP. SAP implementation at Delhi Plant is in process.
„« Parkers & Vickers training on Hydraulic system
„« Festo training on pneumatic systems
„« ISO 9000 & 14000 audit & documentation
„« Quality Circle techniques & its implementation
„« CII & JIPM training on TPM implementation
„« Safety, Fire fighting & emergency preparedness
„« Environmental management techniques
„« Rain Harvesting & its implementation
„« Proactive Maintenance Techniques at SKF India
„« Statistical Process Control ( SPC )
„« Workshop on ¡¥JISHU HOZEN¡¦

Personal Vitae
________________________________________
Date of Birth: May 12th, 1976
Languages: English, Hindi, Marathi
Location Pref.: Pune, Aurangabad, Nagpur, Nashik, Mumbai, Ahmednagar

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