Resume - Instrumentation & Commissioning Analyzer Engineer

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Resume #75198

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CAREER OBJECTIVE

To work diligently in an organization in a manner that would contribute significantly to the organization's growth as well as my professional growth and ensure the organization to the satisfaction of all by accelerating my skills

Area of Specialization: Analytical Instrumentation Systems
Total Work Experience: 10 years and 7 months

PERSONAL DETAILS

Nationality: Indian
Gender: Male
Marital Status: Married

KEY SKILLS & BRIEF JOB EXPERIENCE

* Experienced with highly advanced analyzers which are versatile for advanced automated process control, environmental control and vital functions in the industries like Refineries, Petro-Chemicals, Offshore production companies, LNG, GTL & Gas production companies and Fertilizer plants etc
* Management and supervision of construction, pre commissioning, commissioning, site acceptance test and start up of analyzer systems to ensure the activities are driven to completion in a safe and timely manner in accordance with project schedules and conforms to the specifications, engineering drawings, contracts and applicable company regulations.
* Successfully carried out the commissioning, site acceptance test and start up of analyzer system packages supplied by SIEMENS Singapore to SGP and SGI project of Tengizchevroil
* Able to recognize the cause of failure in analyzer systems, analyzer houses, troubleshooting of process analyzers & GC's, sample conditioning systems, analyzer system functions via extraction, transport line and automatic switching control system through analyzer output.
* Conducted field surveys at customer site and recommend remedies to solve pressure, flow, temperature and contamination problems in the sample conditioning systems for the analyzers.
* Familiar with calibration, testing and maintenance of online process gas chromatographs, process gas & liquid analyzers, continuous emission monitoring systems (CEMS), ambient monitoring stations and laboratory analyzers etc.
* Well-versed on design of sample conditioning systems for analyzers and GC's, supervision of analyzer house manufacturing & system integration, sample recovery systems, analyzer shelters, racks & cabinets and demonstration of Factory Acceptance Test (FAT) program for analyzer house packages suitable for hazardous as well as safe area.
* Good knowledge in analyzers having measuring techniques like NDIR absorption, chemiluminescence's, thermal conductivity, flame ionization detectors, multiwave photometer, flame photometric detectors, energy-dispersive X-ray fluorescence spectroscopy, ultra violet absorption, multi wave, paramagnetic and zirconium detectors etc.
* Well experienced on combustible gas detectors, fire & gas detection systems, H2S gas monitoring, LEL & flame detection systems etc and expertise with most of low level ppm & ppb level analyzers
* Familiar with pressure, temperature, flow and level transmitters & switches manufactured by leading suppliers such as: Emerson-Rosemount, Foxboro, Honeywell, Yokogawa and Vega, Fuji Electric and United Electric Company etc
* Excellent interpersonal and team-working skills include report writing, formal presentations and the ability to work with a wide range of personnel from a multi-cultural and multi-functional environment.
* Experience with sour gas and arctic environment in former Soviet Union/Caspian region

EMPLOYMENT SUMMARY

MAY 2007 TO PRESENT DAY
________________________________________
Position: INSTRUMENTATION & COMMISSIONING ANALYZER ENGINEER
SGI/SGP PCO Team, TengizChevroil, Kazakhstan
Contract position thru: Swift Technical Group, UK (www.swiftoilandgas.com) / Bolashak Atyrau Ltd, Kazakhstan (www.bolashak.com)

About TengizChevroil SGI/SGP PCO Team (www.chevron.com/countries/kazakhstan):-
Chevron became the first major Western oil firm to gain a presence in Kazakhstan with the formation of Tengizchevroil (TCO) in 1993. Process Control Optimization (PCO) Team began at TCO where a dedicated group of technical professionals with the responsibility to improve the basic process control system and safety instrumented systems to meet yearly production targets of TCO and safely complete the Sour Gas Injection (SGI) & Second Generation Project (SGP). Instrumentations, DCS, Analyzers and Fire & Gas Systems are what this team deals in.

Duties & Responsibilities Handling (for TengizChevroil):
* Responsible for the management and supervision of analyzer system pre commissioning teams to ensure that the construction and pre-commissioning activities are resourced, scheduled and driven-to-completion in a safe and timely manner in accordance with project schedules and company requirements.
* Ensure that the analyzer system construction teams are aware of their responsibilities and delicate nature of working with critical and sophisticated analyzers which are supplied to SGP/SGI project.
* Identifying the analyzer system design deficiencies and implementing management of change (MOC) to resolve the issues and update the drawings.
* Completed the preparation of commissioning procedures, functional test procedures and spare parts inventory for the analyzer systems.
* Successfully completed loop verification and functional testing of analyzer systems, cause & effect interlocks & testing of F&G controls systems related to analyzer houses
* Carryout the site acceptance test, commissioning and start up of analyzer system packages includes online process gas chromatographs, continuous emission monitoring analyzers (CEMS), process gas & liquid analyzers and physical property analyzers.
* Providing proper hands on training for TengizChevroil local analyzer maintenance personnel as appropriate to ensure that they are familiar and compliant with safety discipline training and capable to handle the maintenance of analyzer systems in future.
* Maintaining communications with superiors and peers by providing complete reports of appropriate activities, resolving issues and coordinating resources amongst the commissioning work teams.

Safety training undergone (at TengizChevroil):
* Plant and field safety orientation (minifilter training inclusive), first aid, respiratory protection equipment & SCBA, fire safety and fire extinguisher, confined space entry, safe driving, harness and fall personal protective equipment, compressed and liquefied gas bottle handling, and behavioral based safety observation
* Lockout/Tag out, Material Safety Data Sheet - MSDS training and TCO 'Permit to Work' training etc

JANUARY 2006 TO MAY 2007
________________________________________
Position: PROJECT ENGINEER - ANALYTICAL INSTRUMENTATION
ABB Industry Pte Ltd (Analytical Division), Singapore
C/o Axis Engineering Pte Ltd, Singapore (www.axisenng.com)

About ABB Group (www.abb.com)
ABB is a specialist in the application, design and manufacture of integrated analyzer systems with six purpose-built production facilities in Bahrain, China, India, Singapore, United Kingdom and the United States. With a complete packaged analyzer system from ABB, only the sample lines, utilities and output signal wiring connection require after the installation of analyzer package on site. ABB is dealing with all types of analytical & instrumentation systems which include online process gas/liquid analyzers, CEMS, manufacturing of steel as well as GRP analyzer houses, integration of analyzers, HVAC, electrical power distribution and instrumentation accessories for the analyzer house systems

Duties & Responsibilities Handled (for ABB Singapore):
* Design and supervision of analyzer system integration comprising of hundreds of process GC's, analyzers, sample conditioning systems, analyzer houses, electrical power & signal distribution, HVAC systems and PLC based analyzer house safety control shutdown interlock systems.
* Demonstrate the complete integrated analyzer package brought up in to full operation, with all analyzers tested & calibrated in the factory during FAT program and provide reliable data to the customer.
* Responsible for analyzer systems pre commissioning, SAT, commissioning and start up activities of analyzer systems supplied to ABB's customers. Also provide adequate hands on training for the analyzer integrated systems to the customer during commissioning and SAT.
* Servicing, field troubleshooting, repair, field calibration and maintenance of online process gas/liquid analyzers, process gas chromatographs, process control instruments, continuous emission monitoring systems, analyzer house HVAC's, electrical & instrumentation components for the analyzer houses based on the service requests from regular customers.

Analyzer System Projects Handled (for ABB Singapore):
* Qatar Gas Ltd (QGL), Qatar (Chiyoda Corporation, Japan & Technip, France Joint Venture - CTJV QG II project)
* Jubail Chevron Philips (JCP), Saudi Arabia (JGC Arabia - JCP Green Field Project)
* Bahrain Petroleum Company (BAPCO) Bahrain (JGC corporation, Japan - Low Sulfur Diesel Project, LSDP)
* Saudi Aramco Rabigh Refinery, Saudi Arabia
* Saudi Arabia Petrochemical Company (SADAF) - SABIC & Shell Chemicals Arabia LLC
* Indian Petrochemicals Corporation Ltd (IPCL) Baroda, India
* Kaneka Corporation Sdn. Bhd, Malaysia

SEPTEMBER 2002 TO DECEMBER 2005
________________________________________
Position: ANALYZER SPECIALIST
Saudi Aramco Yanbu Refinery, Kingdom of Saudi Arabia
(Contract position thru: Kentz Group of Company, Saudi Arabia. www.kentz.com)

About Saudi Aramco (www.saudiaramco.com)
The Saudi Arabian Oil Company (Saudi Aramco) is the world's largest crude oil producing and exporting company and ranks within the top tier of natural gas producers. With crude oil reserves about one-quarter of the world's total, the company manages a worldwide petroleum enterprise with operations in exploration, production, refining and distribution

Duties & Responsibilities Handled (for Saudi Aramco Yanbu Refinery)
* Support process analyzer technology and instrumentation systems covering all aspects of day-to-day maintenance activities, long term performance monitoring, field troubleshooting, repair, field calibration and maintenance of analyzer systems and prepare detailed reports on the performance of individual analyzers in the refinery.
* Daily inspection, ensuring process samples and utilities for the analyzers are at required conditions and in correct calibration, ensure the accuracy, repeatability and periodic calibration of analyzers and maintain the calibration records of the analyzers.
* Servicing and maintenance of online process as well as laboratory analyzer systems and ensure the equipments are returned back to the facility owner in a timely manor and whit of disruption to the production as possible.
* Evaluate and implement modifications to online analyzers and sample conditioning systems to resolve chronic problems through out the refinery.
* Work closely with online analyzers and provide technical support & liaise to operations, engineering and projects.
* Responsible for installation, calibration and commissioning of new analyzers and provide technical guidance for troubleshooting and maintenance activities on analyzers to Saudi Aramco technicians.
* Prepare detailed schedule of preventive maintenance procedures for plant analyzers and provide continuous monitoring of analyzer systems to implement these procedures to attain the most efficient running conditions with minimum breakdowns.
* Ensure the safe & efficient maintenance of plant equipments in accordance with the agreed and safe procedures of Saudi Aramco. Also make sure the Company's Environmental and Occupational Health and Safety regulations are complied at all times.

MARCH 1998 TO SEPTEMBER 2002
________________________________________
Position: ANALYZER SYSTEMS ENGINEER (TECHNICAL SERVICES)
Chemtrols Engineering Limited, Mumbai & Goa, INDIA
www.chemtrols.com

About Chemtrols Engineering Ltd
* Chemtrols group is the leading instrumentation company in India providing multi-faceted and focused services to Indian process industries on a single source responsibility basis. Chemtrols is dealing with all types of analytical & instrumentation systems include online gas chromatograph's, process gas/liquid analyzers, CEMS analyzers, process control instruments, manufacturing and integration of analyzer house systems, fire & gas detection systems and ambient air monitoring systems etc.

Duties & Responsibilities Handled (for Chemtrols Engineering Limited):
* Actively involved in design and supervision of analyzer house integration comprising of Gas Chromatograph's, microprocessor based process analyzers, sample conditioning systems, process control instruments & transmitters, safety control switches, HVAC systems, electrical power/signal distributions and PLC based analyzer house safety shutdown interlock systems
* In-house calibration & testing of analyzers and providing results that are repeatable with in limits & specification to ensure that all analyzer systems operate correctly and in reliable condition.
* Stage wise & complete quality control, physical, technical and operational inspections of analyzer system package
* Demonstrate the complete analyzer package brought up to full operation with all analyzers tested, calibrated and provide reliable data during FAT program.
* Responsible for analyzer pre commissioning, commissioning, SAT and maintenance activities of complete analyzer systems & house packages at customer sites.
* After sales services, warranty services, repair, recalibration, trouble shooting and maintenance of process analyzers & process control instruments for different clients of Chemtrols.
* Provide adequate training to the customer during commissioning and conduct site acceptance test program for analyzer systems

Analyzer System Projects Handled (for Chemtrols Engineering Limited):
* Indian Petrochemicals Corporation Ltd (IPCL) Gujarat, India – EO/EG Revamp Project
* Indian Oil Corporation Ltd (IOCL), Mathura, India - DHDS Project Analyzer Systems and Fire & Gas detection Systems
* Indian Oil Corporation Ltd (IOCL), Panipat Refinery, India – DHDS Project and Refinery Complex Analyzer Systems
* Maharashtra & Karnataka State Pollution Control Board (MSPCB & KSPCB), India – Mobile Ambient Monitoring Analyzer Systems
* Gas Authority of India Ltd (GAIL), U.P; India – Ambient Monitoring /CEMS Analyzer Systems
* Indian Oil Corporation Ltd (IOCL), Barauni, India - DHDT & FCCU Project Analyzer Systems
* Rashtriya Chemicals & Fertilizers Ltd (RCF), Mumbai, India - Maintenance of Analyzer Systems
* Bharat Petroleum Corporation Ltd (BPCL), Mumbai, India - Maintenance of Analyzer Systems
* Hindustan Petroleum Corporation Ltd (HPCL), Mumbai, India - Maintenance of Analyzer Systems
* Chambal Fertilizers & Chemicals Ltd (CFCL), Rajastan, India - Maintenance of Analyzer Systems
* Oil and Natural Gas Corporation Ltd (ONGC), Mumbai, India - Maintenance of Analyzer Systems

ANALYZERS / INSTRUMENTS HANDLED

Gas Chromatographs
* SIEMENS APPLIED AUTOMATION USA (Advance Maxum Edition-II Gas Chromatograph's)
emission analyzers, dilution based analyzers, multi gas calibration systems and molecular weight analyzers)
* PANAMETRICS, IRELAND & USA (Moisture, oxygen, hydrogen and flue gas analyzers, ultrasonic gas & liquid mass flow meters and flow transmitters etc)
* ENOTEC GmbH GERMANY (Oxygen analyzers)
* ANTEK (Total sulfur analyzers)
* TRACE TECHNOLOGY USA (H2S analyzers)
* ATAC HALLIKAINEN VPA (Vapour pressure analyzers)
* INNOV ANALYSIS SYSTEMS, FRANCE (H2S in salt water and H2S in crude analyzers)
* HOUSTON ATLAS (THERMO ONIX), USA (Sulfur analyzers)
* WALTRON GERMANY (Phosphate and fluoride analyzers)
* TELEDYNE ANALYTICAL INSTRUMENTS, US (Opacity, Oxygen and hydrocarbon FID analyzers)
* SERVOMEX, UK (Flue gas oxygen, trace oxygen and CO2 analyzers)
* FUJI ELECTRIC INSTRUMENTS CO., JAPAN (Oxygen analyzers)
* HORIBA, JAPAN (NOx, SO2, CO2, CO, O2 and laboratory analyzers)
* SKF CONDITION MONITORING USA (Vibration analyzers)
* WALTER HERZOG, GERMANY (Flash point, Pour point, Cloud point, CFPP, Viscosity and Distillation)
* PHASE TECHNOLOGY, CANADA (Flashpoint and cloud point analyzers)
* ANTON PAAR GMBH, AUSTRIA-EUROPE (Density and viscosity analyzers)
* AMETEK - GRABNER INSTRUMENTS GmbH, AUSTRIA-EUROPE (Vapor pressure, Flash Point, Fuel Analysis, Distillation, Viscosity and Color analyzers etc)
* LECO INSTRUMENTS, GERMANY (Sulfur and Carbon analyzers)
* ASOMA/SPECTRO INSTRUMENTS, USA (Sulfur in oil analyzers X-Ray technology)
* DECKMA HAMBURG GmbH GERMANY (Oil in water analyzers)
* PRECISION SCIENTIFIC PETROLEUM INSTRUMENTS USA (Pour point analyzers)
* GENERAL MONITORS USA (Fire & gas detection systems)

ACADEMIC PROFILE

* 1994 to 1997 Engineering Diploma in Electronics with high first class
* 1992 to 1994 Pre Degree science group (Mathematics, Physics & Chemistry)
* 1992 Secondary School, Kerala State, India.

OTHER DETAILS

Other Trainings undergone:
* Participated in application, service and maintenance training programs conducted by overseas principals at Chemtrols Engineering Ltd, INDIA and Saudi Aramco Refinery, Saudi Arabia.
* Management training on interpersonal skills and effective communication conducted by Chemtrols Engineering Ltd.
* Training course on testing of cables and practical demonstrations conducted by m/s Electrical Research & Development Association, Gujarat, India.
* Worked as a Trainee Engineer with Zenith Computers Limited, Goa, India

Computer exposure:
* Well-versed with all computer applications in Windows environment. (Word processing, spread sheet, data presentations etc and email & the internet etc.)
* Windows based Analyzer Data Acquisition & Logging and Remote Control System.
* Automatic switching and control system through software and calibration packages for analyzers

Language Proficiency:
* Excellent written as well as oral communication and inter personal skills.
* Good command in written and spoken English
* Other Indian languages known: Malayalam, Hindi, & Tamil

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