Resume - Six Sigma,Lean manufacturing practices,Capacity planning,Line balancing,Human Fa...

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Resume #80912

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OBJECTIVE: Seeking a full time position in the field of Industrial and Systems Engineering.

SUMMARY:
* Experienced Industrial Engineer with background in automotive industry.
* Implemented Six Sigma (DMAIC methodology) and Lean manufacturing practices.
* Statistical Process Control, Process capability studies (Cp, Cpk), FMEA, and Gauge R&R.
* Time and Motion Studies, Plant Layout design, Line balancing, Blue prints, and Bill of Materials.
* SAP CRM with core expertise in Sales, Service and Marketing.

EDUCATION:
* Binghamton University, State University of New York
Master of Science in Industrial and Systems Engineering,GPA-3.5/4.0, Aug 2008

* Visvesvaraya Technological University, India
Bachelor of Engineering in Industrial Engineering & Management,GPA-3.9/4.0, July 2005

RELEVANT COURSES: Designing with Experiments, Quality Assurance for Engineers, Science of Manufacturing, Applied Probability and Statistics, Simulation Modeling and Analysis, Human Factors Engineering, Operations Management, Engineering Economy, Supply Chain and Logistics Management.

PROFESSIONAL EXPERIENCE:
Department of Systems Science and Industrial Engineering, Binghamton University, Feb 2007-May 2007
Research Project Assistant
* Involved in research of Virtual Reality in Human Factors applications and Remotely Piloted Vehicles.
* Prepared a technical report describing capabilities and applications of Virtual Reality in Human Factors and Remotely Piloted Vehicles.

Motor Industries Company Limited (MICO)-BOSCH Group, Bangalore, India, July 2005-July 2006
Industrial Engineer
* Implemented Six Sigma (DMAIC methodology) and Lean manufacturing concepts such as Kanban, Kaizen,5-S Technique for continuous process improvement and reduced manufacturing costs.
* Prepared Value Stream Mapping (VSM) and Process flow charts.Knowledge of APQP,PPAP and ISO 9001.
* Implemented Quality tools such as Statistical Process control, FMEA, Pareto analysis and Fish bone diagram for root cause analysis. Conducted Process capability studies and 8D problem solving for process improvement.
* Performed Time and Methods studies and MOST to minimize any waste in unnecessary motion.
* Plant layout design using AutoCAD and involved in line balancing of assembly lines.

Motor Industries Company Limited (MICO)-BOSCH Group, Bangalore, India, Jan 2005-June 2005
Lean Manufacturing Engineer intern
* Read Blueprints (GD&T) and Bill of Materials (BOM).Experienced in Gauge R&R measurement system analysis technique.
* Used Inventory control techniques for optimal use and cost reduction of items.
* Reduced the throughput time by eliminating waste activities using Value Stream Mapping (VSM).
* Implemented Supermarket Concept on shopfloor and proposed Cellular manufacturing layout.

MASTER'S PROJECT:
Integrated Effect of Noise and Illumination on Occupational Skill Performance Capability.
Human Factors and Ergonomics Laboratory, Binghamton University, Feb 2008-July 2008
* Conducted Occupational Skill tests using Design of Experiments principles. Used General factorial, Within- Subject design with 2 factors namely Noise and Illumination.
* Used Analysis of Variance (ANOVA) to analyze data and draw conclusions. Used Pearson Chi-Square, a non parametric test on subjective response data.

PROJECTS:
A Multi Criteria Approach to Manufacturing Strategies for Cost Reduction.
Binghamton University, Oct 2007-Nov 2007
* Used Analytic Hierarchy process for selecting best alternative for cost reduction.
* Conducted in-depth financial analysis using Engineering Economy for justifying new technology.

Streamlining the Assembly Process of Relay Timers.
Pelco Component Technologies, Cazenovia, New York, Jan 2007-April 2007
* Streamlined the manufacturing process by identifying bottleneck workstation.
* Used Arena, Simulation software to reduce Work-in-process inventory and material handling time.

Product Mix Model and Analysis in a Food Manufacturing Unit Using Optimization Techniques.
Good Bread Company, Bangalore, India, Oct 2004-Dec 2004
* Used Operation Research technique to increase the profit of the company.
* Formulated as Linear Programming Problem and used 'Quants System' to optimize the product mix.

SOFTWARE SKILLS:
Language: C
Database: MS Access
Operating Systems: Windows 2000/NT/XP/Vista, MS- DOS
ERP Package: SAP CRM 5.0 (Sales, Service, Marketing)
Simulation Software: Arena 10.0
Statistical Packages: MINITAB, ExpertFit, Relpac
Process Engineering Software:Proplanner
CAD: AutoCAD 2000
Office Productivity: MS Office Suite, MS Project, MS Visio

PROFESSIONAL SOCIETY MEMBERSHIPS:
Member, National Institute of Health IRB - Dec 2007-Present.
Member, Indian Society for Technical Education- Jan 2002-Present.

REFERENCE:
Available upon request.

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