Resume - Managed three R&D labs, namely, Failure Analysis Lab, Mechanical/Metallography L...

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Resume #81230

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SUMMARY
* M.S. and B.S. in Metallurgical Engineering and Materials Science; Executive Management from MIT Sloan; pursuing MBA from Bryant University.
* Seven years of experience in leading three R&D labs: failure analysis lab, metallography lab, and metrology lab. Responsible for effective functioning of the Failure analysis lab and Metallography lab that provides characterization through various mechanical and metallurgical tests and analysis.
* Supervised 10 to 18 experienced technical personnel for various projects worldwide along with seven years of experience with department financial budgets, forecasts, employee appraisal and compensation package.
* Seven years of being company's metallurgical expert in assisting customers (internal and external customers, vendors, suppliers etc.) in new and existing product applications as well as evaluating their complaints, issues and queries.
* Seven years of engineering management experience after six years of research experience. Six years of experience in dealing with strategic outsourcing of suppliers and manufacturing lines especially to China, Malaysia and Mexico.
* Worked on various field failures of sensors to identify root cause of the failure (metallic issue like ductile/brittle fracture of steels, aluminum and non-metallic issues in ceramic or epoxy). Advised research teams and product engineers on design improvements of existing as well as new sensors.
* Seven years of experience in audits, six-sigma and other continuous improvement quality tools, and cross-functional trainings of employees. Same years of demonstrated knowledge and execution of Quality operations and processes.
* ¬Coached, counseled, mentored and provided developmental opportunities and job assignments to enhance employee performance and expand capabilities. Provided on-going developmental feedback.
* An active of The American Society for Metals (ASM Intl.) and National Conference of Standards Laboratories (NCSL), both since 2000.
* Strong communication and presentation skills. Successful record of working effectively with all levels of organization across business units both in Attleboro and worldwide. An excellent team player.
* Run a non-profit socio-economic development organization called MUKTI (Liberation) - http://muktiweb.org/ since 2003.

EDUCATION

* BRYANT UNIVERSITY Smithfield, RI
Masters of Business Administration (M.B.A.) January 2008 - Present

* MIT SLOAN SCHOOL OF MANAGEMENT Cambridge, MA
Executive Management December 2005 – June 2006

* UNIVERSITY OF PITTSBURGH Pittsburgh, PA
Masters of Metallurgical Engineering and Materials Science (M.S.) August 2000 – November 2002

* INDIAN INSTITUTE OF TECHNOLOGY (I.I.T.) Bombay, India
Bachelors of Metallurgical Engineering and Materials Science (B.S.) July 1996 – June 2000

PROFESSIONAL/ WORK EXPERIENCE

Sensata Tech. (Texas Instruments Sensors & Controls Group before'07) - Attleboro, MA (Nov 2002 – Feb 2009)
Engineering Manager

Managed three R&D labs, namely, Failure Analysis Lab, Mechanical/Metallography Lab, and Metrology Lab
 ENGINEERING/TECHNICAL
* Worked on various field failures of sensors to identify root cause of the failure (metallic issue like ductile/brittle fracture of steels, aluminum and non-metallic issues in ceramic or epoxy). Advised research teams and product engineers on design improvements of existing as well as new sensors.
* Responsible for effective functioning of the Failure analysis lab and Metallography lab that provides characterization through various mechanical and metallurgical tests and analysis.
* Performed, evaluated, and supervised various mechanical and metallurgical tests, such as ASTM standard tension/compression tests, hardness test, fracture/failure analysis, corrosion failure analysis, creep analysis, stress analysis, fatigue, plating, micro structural analysis, grain size analysis, and X-ray fluorescence based NDT technique tests. Evaluated various results and provided comprehensive mechanical and metallurgical insights and metrology support to research engineers.
* Supervised technicians for understanding tool design, analyzing Solidworks and blue print drawings, control and testing records and procedures.
* Expert in writing test plans and procedures, training personnel on how to perform the tests, analyzing the data and then sending technical/engineering reports to the concerned customers (internal customer, vendor or supplier).
* Served as company's metallurgical expert/representative in assisting customers (internal and external customers, vendors, suppliers etc.) in new and existing product applications as well as evaluating their complaints, issues and queries.
* Represented the company and meet with external customers, supplier and vendors; initiated actions and investigations for metallurgical cause of production and field failures usually related to yield loss or quality loss.
* Supervised teams both for measurement dimensional analysis using geometric tolerance technique (GD&T, Gage R&R) as well as calibration support of approximately 10,000+ mechanical gages & electronic equipments both in Attleboro & Best Cost Producers like Mexico, Malaysia etc.
 MANAGERIAL/ SUPERVISORY
* Managed a financial budget of $2.0 Million annually for implementation of highest quality service for all sensor (pressure sensors, automotive sensors, analytical sensors to name few) and control (aircraft circuit breakers, thermostats, air conditioning motors etc.) products. The primary customers being automotive industry (Toyota, GM, Ford, Chrysler, Honda) and both military and commercial aircraft industry (Boeing, Hamilton Sundstrand and Sikorsky).
* Supervised 10 to 18 experienced technical personnel for engineering products and services in Attleboro and worldwide.
* Managed evaluation, appraisal, and compensation package for all personnel. Enhanced an environment of creativity, learning optimal solutions and constant innovation through leadership and enhanced communication and teamwork.
* Implemented quarterly and year to date (YTD) forecasts, managed budgets, group expenses and admin charges.
* Implemented QMS compliance and accreditation to quality standards such as ISO9000, AS9100 and DNV audits.
* Drove continuous improvement projects through SPC, DFMEA & PFMEA analysis and six sigma quality control tools.
* Benchmarked with outside companies and accredited labs for cost reduction analysis to allocate finances appropriately.
* Provided mentorship to site-wide new engineers/technicians through mentorship programs and seminars.

RESEARCH/WORK EXPERIENCE

University of Pittsburgh- Pittsburgh, PA (August 2000 – November 2002)
Research Assistant
Studied new ultra-low carbon high strength steels with improved bake hardenability for enhanced stretched formability and dent resistance under the guidance of Dr. A.J. DeArdo -head of BAMPRI (Basic Metals Process Research Institute) that can be used in automotive technology - http://etd.library.pitt.edu/ETD/available/etd-06292006-100930/. The DOE project was in collaboration with Oak Ridge National Laboratories and steel companies, LTV, USX, and Nucor.

Indian Institute of Technology (I.I.T.) - Bombay, India (July 1999 – May 2000)
Research Thesis
* Simulated development of global texture & sub-structure in deep drawing steels as a function of rolling directions.
* Studied the effects of alloying elements on mechanical properties of TRIP (Transformation Induced Plasticity) steels.
Had extensive field trips and hand-on experiences with foundry processes in fabrication metal industries like casting, ingot pouring, melting, heat treatments, welding etc in various steel companies like Mukund, Tata Steel to name few.

Tata Iron and Steel Company (TISCO), India (May 1998 – August 1998)
Research Internship
* Developed a mathematical model for predicting the microstructural evolution of hot strips during run-out cooling in the hot strip mill (HSM). The model results were implemented in the HSM production process. Worked extensively in foundry department (blast and electric arc furnace, heat treatment, tank degassing, hot/cold working of steel ingots, laser welding etc) in TISCO, the largest steel company in India.

PRESENTATIONS AND PUBLICATIONS
* Journal paper on the research which aims at developing ultra low carbon high strength steel that can provide a consistent and reproducible bake hardening increment of 100 MPa, while retaining good formability and to obtain cost savings in steel plants from improved product yield.
* Presented seminars on "Study of new ultra -low carbon high strength steels with improved bake hardenability for enhanced formability & dent resistance" at Intl. Interstitial Free Steel Consortium 2000 & 2001, Pittsburgh.
* Published a journal article outlining a mathematical model for predicting the micro-structural evolution of hot strips during run-out cooling in hot strip mill at TISCO's annual technical book.

AWARDS & HONORS

* Recipient of "Best Practical Trainee" award at TISCO, the largest manufacturer of steel in India.
* Recipient of the N.T.S.E. (National Talent Search Examination) scholarship in India.
* Placed in top 1.0% among more than 150,000 candidates taking the national college (India) entrance exam, conducted by the Indian Institute of Technologies in the year 1996.
* Recipient of the "Best Sportsman" award in my undergraduate days at I.I.T.-Bombay.
* Recipient of Rotary Club scholarship given to 1% of high-school students.
* Dormitory president for two consecutive years. Acted as liaison between university Dean and student board.

MAJOR COURSEWORK

* ENGINEERING
Mechanical Behavior of Materials Fracture Analysis Kinetics & Thermodynamics
Semiconductor Fundamentals (I & II) Electron Microscopy Small scale resistance welding
Advance Physical Metallurgy Finite Element Analysis (FEA) Sheet Metal processes
Metallurgical Furnaces & heat distribution Extractive Metallurgy
* MANAGEMENT:
Finance, Managerial Accounting & Strategy Myers- Briggs Type Indicator Dale Carnegie
Economic Analysis and Policy Karrass Negotiating Techniques Marketing Strategy
Leadership and Change Organizational Studies Value Operations
* GENERAL (QUALITY ETC.)
ISO/ QS9000, TS16949 Quality System Statistical Process Control (SPC) Six Sigma
Measurement Systems Analysis (MSA) Zodiak: Business Finance and Strategy

TECHNICAL/COMPUTER SKILLS

MTS Tensile Testing Machine (Hydraulic) Nano-Hardness (both Grain Boundary and Matrix)
Transmission/ Scanning Electron Microscopy (TEM/SEM) 3D - SolidWorks interface
Atom Probe Field Ion Microscope (APFIM) X-ray Fluorescence (XRF) GD&T knowledge
Rotating beam Fatigue tester Optical Microscopes Rockwell & Micro-hardness tester
Software: Microsoft package including Word, Excel, Power Point, C++, FORTRAN
Operating systems: Linux, Windows, UNIX. Excellent oral/written presentation & managerial skills

AUTHORIZED TO WORK IN THE COUNTRY WITHOUT SPONSORSHIP
Willing to relocate anywhere in USA

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