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PROFILE: A Mechanical Engineer with over 11 years of proven functional experience and can perform various roles in Manufacturing, Programming, Design and Materials Procurement / Material Management.

OBJECTIVE: Seeking a Challenging and Responsible position in concurrent Mechanical Engineering, where my expertise and experience is supremely utilized. To join an organization that requires qualified result oriented personnel and to be an asset for its effective functioning.

KEY – SKILLS
Category – I: CAD, CAM, & CNC.
* Analyze, Design & Develop sheet metal & Precision Engineering components using high end 3D CAD software (AutoCAD, Solid works )
* Design & Develop new products using Reverse Engineering Method.
* 2D to 3D Conversion & Transfer of CAD data to CAM module.
* Programming & Optimization of existing programmes in CNC machines.
* Generation of Tool Path, Simulation using CAM (Campath,Tops, & Jet Cam).

Category – II: MANUFACTURING & MATERIAL PROCUREMENT.
* Wide experience in Design, Procurement, Programming & Manufacturing of various sheet metal products like Switch Gear Panels, Air conditioning equipments, Wall partition systems and Storage Racks.
* Hands on practical experience in Process Planning, Punching, Bending, Shearing and other fabrication activities.
* Hands on Experience to Formulate, Implement & Follow-up ISO Procedures.
* Establish Procurement plans, Plan Purchasing, Sourcing and supply strategies based on the forecasted data.
* Source out, Develop, Measure and Manage suppliers.

COMPUTER PROFICIENCY
CAD: AutoCAD, Solid Works.
CAM: JETCAM, TOPS 100 AND TOPS 400 & CAMPATH2000E.
CNC: Programming FINNPOWER, AMADA & CENTRUM Punching Machine.
Electronica M/C OT
Office: MS Word, MS Excel, Power Point & Photo shop

STRENGTH & CAPABILITIES
* Known to be Technically Strong, Hardworking and Dedicated Person.
* Familiar with almost all types of machining, fabrication and repair works.
* Good Communication Skill with Team Building, leading & motivating capabilities.
* Capable to learn new technology & Implement in a short span of time.

TOTAL WORK EXPERIENCE: 11 Years, Since 1995.
****************************************
Position Held: PRODUCTION ENGINEER
Organization: APCECO SHEET METAL INDUSTRY, Fujairah, UAE.
Period: June 2006 – Till date.

APCECO is an ISO – 9001 certified, leading manufacturer of various sheet metal products like wall partition system, Stainless steel Kitchen equipments in addition to Poultry Feeding equipments in technical – Tie up with Big Dutchman of Germany (World wide biggest company in Poultry equipments manufacturing).
KEY-RESPONSIBILITIES
* Plan, assign task and resources, to ensure availability of Jobs and Programmes to the machine and operators.
* Define, develop, implement and follow-up ISO-9001 internal procedures.
* Planning & sourcing material, follow up and co-ordination with customers and suppliers to execute projects and production.
* Sourcing out the best available machine by analyzing various technical parameters. Recommending right machine for right process.
* Scrutinize the drawings according to the technical agreement with Big Dutchman and submit the drawing status report to the Board.
* Customize design of equipments and conversion of 3D Model receives from the technical partner to 2D drawings using Solid works.
* To ensure smooth functions of man, material and to achieve production targets with in the stipulated time.
* Establish procurement plans, review supplier samples and expedite deliveries and conduct follow-up procedures when necessary.
* Assist, Support and co-ordinate with cost accounts for Estimation purpose.
KEY – ACHIEVEMENTS
* The entire set of 2D drawings received from BDI, Germany was converted to 3D model and CAM module for manufacturing.
* Played a key role in completing the multi-million Dar Al Ameen project and Al Kazana with in the assign budget and time constrains.
****************************************

Position Held: ASST PRODUCTION ENGINEER
Organization: STAR ELEVATOR SYSTEMS & METAL TECHNOLOGY (an ETA Group Co)
Period: March 2004 – January 2006.

A division of ETA ASCON, STAR ELEVATORS is an ISO-Certified manufacturer of Switch gear panels, Traction Elevators and Vacuum Elevators. It is the only manufactures of Vacuum Elevators in the entire Middle East and has the most advanced machine shop and fabrication facility with Laser Cutting, CNC Punching, Press brake, welding, Assembly and in-house powder coating plant.

KEY- RESPONSIBILITIES
* Prioritize production schedule based on customer requirements, equipments capacity and material availability.
* Plan material requirement, raise purchase request and follow up.
* Assist, Guide and train machine shop personnel during Job setup.
* Highly responsible to meet the production target,Pre-determine quality
KEY-ACHIEVEMENTS
* Increased the control panel daily output by 3% with the help of Time and Method Study.
* Minimize the set-up time, cycle time using SMED tools.
Position Held: CNC PROGRAMMER
Period: March 2003 – May 2004.
KEY-RESPONSIBILITIES
* Supervise the day to day activity of the entire Fabrication Shop.
* Create CAD drawings, Generate Tool path using CAM and CNC programmes.
* TRUMPH CNC Laser Programming – Trumatic L3030 using TOPS100, TOPS400 Trumph software.
* CNC Turret Punch press Programming – FINN POWER MW210 using JETCAM Software.
* CNC Gas Cutting Programming using CANNON AFROS
* Scheduling, Assign, Record and Prepare work loads for Shifts.
* Co-ordinate with design and marketing department during new product development and for continuous improvement.
KEY-ACHIEVEMENTS
* Played a key role in optimizing the existing design & manufacturing process.
****************************************

Position Held: ASST DESIGN ENGINEER/ CNC PROGRAMMER
Organization: Zamil Air conditioning, Dammam- KSA
Period: (1998 July - 2002 July)
Zamil Air conditioning is a leading manufacturer of precision sheet metal components, Commercial Aircoditioners (Package Units), Chiller Units, Modular Series, Condensing Units For Split A/C'S & Double Skin Package Units, Room Air conditioners
KEY-RESPONSIBILITIES
* Design and Develop Air conditioning equipments.
* Prepare Sheet metal drawings, Develop Layouts and Generate CNC programmes for Fabrication.
* CNC Turret Punch press Programming – CENTRAM-3000a, VECTRUM-3056&using
CAMPATH2000E Software
* Supervise, Guide and assist operators during Fabrication.
* Recommend, implement and follow-up new technology in production process
****************************************

Position Held: SHIFT INCHARGE CUM CNC PROGRAMMER
Organization: ANNAI THREAD TOOLS, Ambattur Industrial Estate, CHENNAI -58.
Period: May 1995 – May 1998.
Annai Thread Tools is a leading company in executing precision machining process like Electronica M/C OT Series Turning Center Manufacturing of Automobile Spare parts Brakes Division M/S TVS SUNDARAM CLAYTON, Ford and Tafe

KEY-RESPONSIBILITIES
* To study the drawings and determine the different sequence of operation.
* Programming & Operating CNC Turning Center – Electronica M/C OT
* Tools Selection in WIDIA and SANDVIK Coromant Tools
* Schedule and Assign the tasks and resources for operators.
* Process Planning of High end precision engineering components.
* In charge for Preventive, Predictive and Break Down maintenance.
****************************************

EDUCATION QUALIFICATION
Diploma: Diploma in Mechanical Engineering
Institute: State Board of Technical Education Chennai –600025 India
Certificate Course: CNC MACHINES AND PROGRAMMING, ANNA UNIVERSITY
Auto Cad: AUTO CAD Release 14, Computer Software College, Thiruvannamalai
****************************************

PERSONAL DETAILS
Visa: Engineer Visa (Transferable)
Name: D.A.JAFFAR BHADUR HUSSAIN
Date of Birth: December 04, 1976
Sex: Male
Nationality: Indian
Martial Status: Married
Languages Known: English, Hindi, Arabic & Tamil
Passport Details
Passport No: E3512623
Date of Issue: Issued at Chennai on 28-11-2002
Date of Expiry: 27-11-2012
Extracurricular: Valid UAE Driving License in LMV

*************************************************************

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