Resume - 14 years experience in fabrication Industry, Expert in Man management, Project a...

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Resume #62369

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DATE OF BIRTH: 17TH SEPTEMBER 1974
RELIGION: HINDU BRAHMIN

TECHNICAL QUALIFICATION: * B.E. Mech. Mumbai university 1st distinction* D.M.E. B.T.E. Maharashtra 1st class
MANAGEMENT QUALIFICATION: Diploma in MATERIALS MANAGEMENT (D.M.M.)
PASSPORT DETAILS: E9399163, expires on 20/05/2014

WORK EXPERIENCE: Total 14 years experience in the field of fabrication of Heat exchangers, Columns, Process plant equipments, pressure vessels, Filters, Reactors, Driers, Flakers, Precision machined components & Soap finishing machineries under almost all reputed third party inspection agencies in india as per various national and international codes and standards.
1)Company name: Dalal Engineering P. Ltd. Thane, Maharashtra, India
Company profile: Designers and Manufacturers of Textile Dying Machines, Chemical rotary Equipments, Vibratory Equipments.
Position held: Production Manager
Duration: Since 5th June 2006 till Date.
Nature of duties: Overall controller of all fabrication and machine shop activities, Handling of work force of 160 workers through a team of Supervisors and Group leaders. Responsible for shop discipline, shop up keep, job planning, labor planning, machine maintenance, vendor selection, follow up with vendors and coordination with customers for inspection for all manufacturing activities on work floor.
2) Company name: Tema India Ltd. Acchad Maharashtra, India.
Company profile: Designers & Manufacturers of coded vessels, heat exchangers.
Position held: Production Manager
Duration: 16th September 2005 to 3rd June 2006
Nature of duties: Overall handling of Planning & Execution of all work floor activities related to Projects being executed. Handling of work force more than 200 through a team of supervisors. Coordination with inspection department for stage and final inspection. Coordination with material planning and shop activity planning departments for effective progress of jobs in hand.
Achievements: Manufactured 4 nos. Shell & tube type heat exchangers with PWHT, each 107 tones under ASME U Stamp Certification by LRA AI and Tata projects ltd. As TPI.
3)Company name: Sharp Tank & structurals pvt. Ltd.Tarapur, Mah, INDIA.
Company profile: Manufacturer of columns, pressure vessels, spheres, heat exchangers, floating roof tanks, Heater, mounted bullets & structures etc.
Position held: Manager- Works
Duration: 21st may 2004 to 13th September 2005
Nature of duties: Overall factory handling, statutory bodies, excise handling Job planning, Production planning, handling of work force of 80+ strength, vendor selection, job off loading, third party inspection surveyor handling etc.
Achievements: Manufactured 1000 tones of process vessels, Columns with PWHT, Manufactured 2 nos. Heat exchangers,107 tones each. Successful execution of 350 MT of structural and convection coil work of ARU Heater with material reconciliation for the material supplied by client for BPCL refinery
4)Company name: Eurrestra industries Ltd. Navi Mumbai, India.
Company profile: Design, fabrication, erection, commissioning of Fatty acid plant, Glycerin plant, Soap finishing plant & other plants
Position held: Production Engineer / Inspection Engineer
Duration: 1st October 1998 to 20th may 2004
Nature of duties: Planning and Fabrication of Pressure vessels, Columns, Heat exchangers, other special process equipments & Soap machineries

Activities Stage-wise activities like material identification, Layout Preparation, Dimensional inspection, welding supervision Etc. Handling workforce of strength about 100. Handling third party inspection authorities like Lloyds, UHDE, H&G etc.
Achievements: Successful Fabrication of 130 Ton Ammonia Still Columns X 3 nos. with bubble cap type internals, Wet ESP, Dry ESP for Nirma Ltd.Gujrat.Successful fabrication and erection, commissioning of 150 TPD fatty acid, Glycerin plant and 4 soap finishing line machineries.

5)Company name: Shree heat tech engineers pvt. Ltd. Navi Mumbai.
Company profile: Design & fabrication of shell & tube type heat exchangers
Position held: Shop floor supervisor / shift In charge
Duration: 1st October 1995 to 30th September 1998
Nature of duties: In-plant supervision, inspection of day to day work.
Attending third party inspection.
Achievements: Manufactured 11 full floating head type heat exchangers under third party inspection at client site in the year1997.Manufactured 7nos. DEODORISER in 1996-97.
6)Company name: Plastcon engineering pvt. Ltd. Navi Mumbai
Company profile: Fabrication of pressure vessel & other equipments
Position held: Production Supervisor
Duration: 1st October 1993 to 30th September 1995
Nature of duties: Shop floor supervision of day to day activities.
Achievements: Manufactured vessels for storage of spent fuel for NPCL
Present CTC: 6.50 Lac P.A.
Salary Expected: Negotiable
Languages known: English, Hindi, Marathi
Date:
Place: THANE Signature:

RESPONSIBILITIES IN PRESENT ORGANANISATION

For Production Manager Reporting to: Director- Operations

1 Production responsibilities.
Preparation and monitoring of Bar chart/ Milestone chart for all the jobs in hand with the help of inputs from material planning department and time records of fabrication and machining activities.
Weekly review of progress, preparation of weekly schedule for shop floor, Preparation of machine schedule on weekly basis for machining activities.
Arranging bi weekly meeting of shop personnel with Sales, Purchase, materials planning, Design and drawing departments to discuss progress of jobs and difficulties of each department.

2 Administrative responsibilities.
Check and control workmen attendance, Leave sanction of immediate staff and all the workers.
Regular check of defaulter workmen in filling up of job cards with the help of time office. Checking and monitoring of correction of mistakes in job card filling.
Control of worker misbehave and discipline through co ordination with supervisors, time office and factory manager as per the provisions of rule of law for Unionized workmen.
Monitoring of safety procedures for work, worker and machines.

3 Maintenance responsibilities.
Monitoring of periodic preventive maintenance of All EOT cranes. Monthly check and cleaning of machines.
Arranging for emergency break down maintenance of machines if any. Regular check of spares required for preventive and break down maintenance of machines.
Monitoring of daily shop floor cleaning and 5 S activities on shop floor.

4 Stores responsibilities.
Control of tool stores, daily consumables, safe handling of instruments and gauges.
Strict monitoring of electrodes storage, handling, baking, holding, issue to welders and returning of balance electrodes by the welders.

5 Job off-loading to vendors.
Vendor selection, negotiation, order finalization, work follow up and billing related issues of vendors.

6 Other responsibilities.
Arranging workmen for servicing and commissioning of machines supplied to customers.
Coordinating with sales for arranging final client / TPI inspection of completed jobs.
Handling of dispatch of finished machines, packing of machines, Coordinating with dispatch department for transport arrangement and loading of machines for dispatch. Monitoring of final painting of finished machines.
Selection of down line team members/workmen as and when required.

RESPONSIBILITIES WHICH I CAN TAKE UP WITH MANAGEMENT CONSENT, WITHIN THE ORGANISATION, IF SELECTED FOR THIS OPPORTUNITY.

1 Engineering Responsibilities.
Checking of fabrication drawings, Suggest correction in fabrication drawing keeping fabrication difficulties in mind.
Drawing revision control monitoring.

2 Material planning responsibilities.
Monitoring of Bill of materials, Indenting of plate materials, Bought out materials to purchase department.
Follow up with purchase for materials.

3 Production planning responsibilities.
Preparation of milestone chart, Bar chart using MS Projects and MS Excel sheet with the help of inputs from materials planning sheet and time records.
Preparation of monthly and weekly planning sheets for individual equipment.

4 Production responsibilities.
Labor planning, Labor management,
Monitoring of day to day production planning, follow up, coordination with other departments for effective production.
Handling of fabrication and machining activities on floor, Identifying Difficulties and arriving at solution through discussion.
Shop floor lay out planning for complex and heavy equipments fabrication, assembly and handling.
Implementation and Monitoring of safety measures in working for men and machineries.

5 Administrative responsibilities.
Development and implementation of Organizational systems with the help of Experts and self experience of 14 years of working in different organizations.
Team development and responsibilities fixation for various team members.
Maintenance of shop discipline in close cooperation with time office.

6 Stores and materials management responsibilities.
Close control of consumables, tools and measuring instruments.
Close control of reordering level for stock items
Implementation of safe warehousing practices for stocking of items.

7 Maintenance responsibilities.
Monitoring of regular and periodic check of all major machineries, safety equipments.
Monitoring of periodic preventive maintenance activities of all EOT cranes, Gas cutting sets, all machines.
Arranging for Urgent breakdown maintenance activities for any machine. Arranging for spares for maintenance.

8 Quality Assurance and Quality Control responsibilities.
Development and implementation of Quality systems in manufacture and documentation. Team development for QA & QC.
Handling of third party inspection and client Inspection.
Development of NDT Practices in the organization and training of NDT personnel.

9 Other responsibilities.
Inter departmental and inter factory coordination for better and effective utilization of available resources.
Handling of painting, packing and dispatch of finished products.
Any other responsibility as asked by management to perform.

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