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Resume #67390

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SUMMARY OF QUALIFICATIONS

* Developed the PFEP (Plan For Every Part); a state of the art, customized application designed as a major tool used in the Lean Process for a large manufacturing industry
* Experienced in value stream mapping, lean manufacturing simulation, lean manufacturing culture, lean layout, Gates production system, just in time material movement, first in first out buffer management and inventory buffer system
* Proficient in AUTOCAD R14/2000
* Excellent experience in Industrial Engineering/Manufacturing Techniques, Quality Control and Product design
* Dynamic computer skills to handle database management and excellent ability utilizing the Internet for market research
* Possesses immense capability to work effectively while working as a team member or individually
* Outstanding analytical and problem-solving skills coupled with excellent communication skills
* Maturity and the ability to interact and deal with all levels of management focusing on upper management
* Experienced with ISO 9000/QS9000
* Proficient in end-to-end and back-end database testing using Oracle 8i
* Expert in System Integration, Regression, Load, Performance, Volume, Stress,
White Box and Backend testing with SQL
* Familiar with Ab-initio, an ETL tool
* Knowledge of MS-EXCEL, MS-ACCESS, UNIX and PL/SQL
* Proficient in Win runner, Load Runner, Test Director and I-GRAPHIX
* Proficient knowledge of Electronic Data Interchange
* Exceptional ability to quickly master new concepts

EDUCATIONAL QUALIFICATIONS

Mechanical Engineering Bridgeport, Connecticut 2000-2003
Masters Degree
University of Bridgeport

Mechanical Engineering Hyderabad, India 1994-1998
Bachelors Degree
Osmania University

PROFESSIONAL EXPERIENCE

Process Engineer/Lean Specialist Windsor, Ontario 2007
Gates Corporation
* Established Kanban for containers being delivered from the supermarkets, Kanban for finished goods and for the parts being replenished at the markets
* Developed the value stream maps for the current and future state of all 12 assembly
Lines using I-GRAPHIX and MS-EXCEL
* Developed PFEP (Plan for every part) spreadsheet/database which include in excess
Of 30 pieces of information from several different departments on 1300 +
Components and 336 finished goods
* Developed supermarket/decanting area and Tugger (Tracking System) routes
* Develop and manage the flow of materials between plants and off-site stored
Materials using Kanban
* Update PFEP database with required information
* Managed an initiative to minimize costs and space for assembly workstations by converting containers to small lots, reducing walk time with flow racks and
Improving the flow of materials within all plants
* Experience and specialization includes lean manufacturing culture, inventory reduction, cost reduction, lean layout, physical inventory / cycle count, safety, material movement, waste elimination, excellence assessment, bottleneck busting techniques, quick change over, machine utilization and minimum/maximum inventory

Software Tester Chicago, Illinois 2004
Madison Mutual Insurance Company
* Involved in business requirements, decomposition, assisting Project Manager with
Leads and Test Strategy development
* Prepared Ambiguity Reports and addressed it to the Business Analyst
* Prepared test cases for Test Plan tab of Test Director
* Played major role in manual testing, automation testing and back end testing
* Prepared trace ability matrix to map test cases with the requirements from
Design Requirement Documents
* Involved in writing and executing test plans, test cases, QA procedures, tracking and reporting the defects using Test Director on a daily basis
* Reported the test execution status for Bug Review Meetings on a weekly basis in collaboration with the project group
* Performed regression testing to test the functionality of the application after the bug fixing, using Quick test pro automated tool

Surveyor Bridgeport, Connecticut 2002-2003
University of Bridgeport
* Designed and implemented University of Bridgeport Satisfaction Survey's for
Enrolled Students
* Managed information collection, data base design and statistical analysis to generate
Final reports for the University President
* Responsible for design, development, implementation and maintenance of department Access databases
* Prepared monthly and quarterly statistical reports for the Director

Assistant Manufacturing Engineer Hyderabad, India 1999-2000
Motronix
* Responsible for several areas in the quality department which included incoming
Parts inspection, verification of parts quality, working with part's suppliers and maintaining documents and procedures
* Monitored in house quality, supplier process audits, design note changes,
Implementation in manufacturing, gauge and layout
* Interacted with management to explain the SPC process, addressing and resolving
Quality issues and/or concerns raised by customers
* Prepared QC reports, proposed changes aimed at improving quality indices and
Pursue quality issues to closure
* Worked with tooling engineers, production department in support of all
Manufacturing operations and assisted with tooling improvements for new tooling
Design

Engineering Intern Hyderabad, India 1997-1998
Bharat Heavy Electrical Limited
(India's largest engineering and manufacturing enterprise in the Energy sector)
* Involved with receiving new job assignments
* Knowledgeable of all drafting fundamentals and customer standards as applicable
* Incorporated moderate drawing revisions to geometrically and dimensional
Schematics
* Executed all estimations and scheduling
* Checked the quality and final delivery status for the Gas Turbine

Excellent reference available upon request

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PLANNER SMELTER

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