Resume - I started my career in 1991. I am a qualified fitter & turner (trade) Currently ...

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Resume #77142

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Years of Experience: 17 years Present Location: South Africa

Expertise

Category Subcategory Ability Experience
Artisan Mechanical & Experienced 17 years
Maintenance
Technician Level Mechanical & Experienced 13 years
Maintenance
Management / Mechanical & Experienced 5 years
Foreman Maintenance

PERSONAL PROFILE

I have a total of more than 17 years experience in oil and gas sector (Petro SA) onshore. I started my career in 1991 and after serving a full apprenticeship, I qualified as a fitter & turner. The majority of this time I spend in the machine shop, valve shop, turbine shop and on site. This equipped me with excellent skills and knowledge in the petrochemical sector.

In 2007 I made a career change; I was offered a senior position as a researched and development foreman (TMS Group Industrial Cleaning). Still working hand in hand with the petrochemical sector (Sasol, Engen, Sapref refineries).

I am of opinion that the diversity in my career has equipped me with the required skills to meet all standards. I regarded myself as an excellent leader and a good team player, accepting criticism and dealing calmly and effectively with high stress situations.

I approach my work in a safe and professional manner; my goal is to add value to an organization by using my skills abilities to the advantage of the organization.

CAREER HISTORY

PERIOD: COMPANY NAME: POSITION HELD:

1991 to 1995 Petro SA Apprenticeship

* Served a full apprenticeship at Petro SA (petrochemical refinery)
* Spend my time in machine, valve, and turbine shop; where I learned all the necessary skills to become an artisan.
* This skills included all the measuring equipment (verniers, micrometers ect.)
* Marking off, drilling holes.
* Learning thread cutting (metric, imperial, acme and trapezoidal)
* Assisting in overhauling pumps (single and multi stage pumps etc.)
* Alignment of pumps and motors.
* Stripping and assemble of valves (gate valves, boll valves, psv's, etc.)
* Basic turning and milling.
* Drill shapner machine, tool and cutter grinder and basic surface grinding.
* Basic programming.

PERIOD: COMPANY NAME: POSITION HELD:

1995 to 2007 Petro SA Qualified - Fitter & Turner

* Turning and milling operations that require complex calculations, very close tolerances with a range of materials, with minimal supervision.
* Interpret and produce complex engineering drawings and job/work instructions.
* Apply quality check on machined components.
* Adhere to safety rules and regulations (occupational health and safety etc.).
* Understanding of safe work procedures.
* Internal and external grinding of complex components (cylindrical grinder).
* Horizontal boring and vertical boring (gate valve seats and wedges) using a range of accessories and tools.
* Tool and cutter grinding.
* Surface grinding to tolerances.
* Programming and operation of all the following cnc machines.
* Cnc turning – Mazak Quick turn 32 - Mazatrol T32/2 controls
Mazak 150, 200 - Lexis nexis controls
* Cnc Milling – Sachmann - TNC 355 controls Heidenhain
* Boring mill - Union - iTNC 530 controls Heidenhain
* Machining of all plant related jobs.
* Ensure adherence to quality standards and maintaining all related documents.
* Servicing and maintaining single and multi stage pumps.
* Maintain gearboxes.
* Refurbish machines.

* Servicing and maintaining and testing valves this includes safety valves.
* Basic experience in maintaining compressors.
* Perform preventative / proactive maintenance.
* Working strictly to permit procedures and followed correctly.
* All work done safely within time limits and according to ISO standards.
* Involved in shutdowns and break down jobs.
* Done six shutdowns as a supervisor in the time I worked for Petro SA.

PERIOD: COMPANY NAME: POSITION HELD:

2007 - current TMS Group Industrial Services Research & Development
Foreman

* I am currently in charge of a workshop where we do manufacturing and designing on high pressure equipment. This equipment is used by us on the refineries.
* Working strictly to ISO 9001: 2001 (international standards),
* NOSA 14001:2004 (environmental) and
* Safety and Health 18001:2007
* Working hand in hand with safety and ISO standards ensuring that the correct procedures are in place to prevent accidents and deliver a top quality product.
* Excellent management skills of planning.
* Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, project cost, raw materials.
* A keen strategist and planner with skills to enhance workshop productivity.
* An excellent communicator with good analyzing and problem solving skills.

Maintenance
* Planning and effective preventive maintenance schedules of various machines and instruments to increase machine time and working strictly towards time limits.
* Making sure equipment is being maintained.
* Reducing repair time thereby increasing productivity.
* Executing cost saving and work within the budget.
* Exposure to the maintenance of hydraulics and pneumatics.

Management
* My management skills have made myself and my team grows into a strong business, working safely and efficiently.
* An excellent communicator with good analyzing and problem solving skills.
* Assuring that staff understands the risks involved while working with machines and in refineries and know what action to take in case of incidents.
* Involved in training people to improve there knowledge and increase production.
* Compiling weekly and monthly reports.
* Promote cost saving within the team (reduce consumable costs etc.).
* Carrying out appraisals & performance reviews and providing feedback to the team.

Quality Control/Assurance
* I am involved in QC where we got a team that goes out checking and making sure that the quality of our work is of high standard.
* Ensure adherence to quality standards and maintaining all related documents.
* Identify areas of quality failures and take steps to rectify the system.
* Practicing quality standards with key emphasis on improving quality.
* And providing a service to our clients that walk hand in hand with safety.

EDUCATION & TRAINING

1988 Hugenote High School Grade 12

1995 Department of Labour Trade Test / Fitter & Turner
Manpower Training no. S95/282

2003 School of Welding Competent persons pressure
Technology. Vessel inspection

2007 School of Welding Welding/Fabrication Inspector Level1
Technology. Magnetic Particle Testing Level 1 and 2
Penetrant Testing Level 1 and 2

Safety Training
* Combined Offshore Survival & Firefighting.
* Under water Escape Training.
* First Aid Training.
* NOSA Health & Safety Representative Training.
* Hazardous Materials Training.
* Breathing apparatus Training and confined space.
* Permit to work course.

Job related Training
* Carry Deck Crane – Capacity 8000 Kg, Code 43.
* Overhead Crane Pendant Control – Capacity 40000 Kg, Code 30.
* Reciprocating Compressor training Program. (Thompson)
* SKF 603 Bearing Maintenance and Service Certificate.
* Certificate in CNC Heidenhain Programming (Tshwane University of Technology).
* Mazak – Mazatrol course.
* Certificate in Tyco Valves & Controls / Pressure Relief Valve course.

Management and Supervision
* Certificate in basic management.
* Shutdown supervisory training course.

QC and inspection courses
* Welding/Fabrication Inspector Level 1
* Penetrant Testing Level 1 and II

* Magnetic Particle Testing Level 1 and II
* Starting Quality Engineering Diploma.

Computer skills
* SAP Training.
* Microsoft officeWord and Excel training.
* E-mail

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