Resume - Quailty Coordinator, Welding Specialist, Safety Training Coordinator, Operation...

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Resume #85710

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Citizenship U.S.A. DOB August 07, 1973

Objectives Mutli-disciplined, multi-educated, interested in returning to an office environment role in Atyrau, Kazakkstan, Europe, or Russia. Seeking long term, international assignment with a leading Client or Contractor, in need of educated and experienced talent in Atyrau Field Office Operations Management, Quality Auditing/Coordination, or Safety Training/Medical. (First preference would be Operations Management of a new joint venture or start up Office in Atyrau, Kazakhstan. Other interests are on-going Quality Auditing including Weld Fabrication activities, NDE activities, Weld tracking programs, As-build drawings, shop/module supervision, or client quality representative role. As an alternative, I am also educated and experienced in HSE Safety Training, Emergency Response Program Development, and HSE or QC Manual design/implementation). Greatest interests include Onshore Oil & Gas Grassroots, Refinery, Power, or Mining on Megaproject or smaller scale, both International or Domestic.
Foreign Languages Advanced- Indonesian, Malaysian Intermediate- Russian, French Beginning- Spanish
Education
Master of Science Degree 4.0 GPA, cum laude: MSc.- Applied Sciences and Industrial Technology
Southwest University (Dec 1997) Minor: Educational Psych/Training & Information Technology
Springfield, Missouri Trainer/Lecturer/Administrator, Dept. of Education
Bachelor of Science Degree 3.9 GPA, cum laude: BSc.- Health Safety Sciences & Sports Medicine
Colorado University (May 1996) Minor: Computer Applications
Denver, Colorado Emergency Response Medic (EMT), Dept. of Sports Medicine
Associate Degree 3.9 GPA, ASc.- Industrial Tech: Quality Control & Safety Inspection
Fresno City College (Dec 1994) Computer Lab Admin./Phi Beta Kappa Honor Society Officer
Fresno, California
Qualifications
* For Operations or start-up Management, experience in previous NCC joint venture start up in the North Caspian Region, including team building of strong local contacts and expatriate specialist in Atyrau, Kazakhstan.
* Sound background, over 18 years, in a wide variety of QA/QC activities.
* Including, but not limited to Auditing welding and NDE programs, procedure writing/implementation, QA/QC supervision, extensive staff training domestically and internationally, supervision of site Welder Qualifications to ASME Section IX, AWS D1.1, AWS D1.6, site specific WPS approval, QC coverage and Supervision of weld shop, Module Yard, field activities and associated inspection personnel,
* Liaising with client on Quality Control issues, resolution to non-conformances, evaluating and managing subcontractors QA/QC programs, planning and establishing Weld Tracking, Auditing, Surveillance, and project nondestructive examination programs (in compliance with ASME B31.1, B31.3).
* Experience both Domestically and Internationally on Oil & Gas Grassroots, Refinery, and Power projects; small, large, and Mega-project scale, either domestically or internationally.
* Additional solid background in computers, educational technology, training, lecturing, and database operations.
* Strong alternate background in Health Safety with Emergency Medical Training/HSE Programs: injury prevention, evaluation, documentation, emergency response, rehabilitation, industrial medicine; and Material Management.
Industry Training
* Fluor Corp NEWSV6SM Nondestructive Examination &Welding System-Advanced User Course &Cert. ('01,'05,'08)
* Fluor Corp Quality Weld Inspection Training Class for Level II Visual Test (2001)-Moss Landing, CA
* Refinery Health Safety training- Lewis & Clark College, Wood River, IL, ConocoPhillips. (2003)
* First Aid/CPR re-certification- FCII Safety, Moss Landing Power Plant Project, Duke-Fluor Daniel (2002)
* NEWS 2000SM- Weld & NDE Tracking Program Training, Fluor Constructors International, Inc. (2002)
* Material Manager™ - Material Tracking Program Training, Fluor Constructors International, Inc. (2001)
Other Training
* National Board Certified Sports Medicine Practitioner - National Athletic Trainer's Association
* Emergency Medical Technician-Certified, Colorado & California Departments of Health
* Healthcare Provider CPRBasic Life Support (BLS)& Emergency Cardiac Defibrillation, American Heart Association
* Clinical Biohazard & Body Substance Isolation, Penrose/St. Francis Hospital
* Industrial Safety, First Aid/CPR National Safety Council

PROFESSIONAL EXPERIENCE

QA Auditor/ QC Supervisor for multiple sites: Shop, Module Yard, Field Site (November 2007 – Present)
and NDE and Weld Tracking (NEWS) Program Administrator San Francisco, California
Nondestructive Examination & Welding System (NEWS)
Fluor Constructors International Inc./ConocoPhillips Petroleum- San Francisco Refinery
Mare Island Shop, Module Yard, and COP Field Site Hydrocracker Expansion Project (HEP)
Supervision and auditor of all Fluor and managed contractor work, including both welding/NDE programs 1) at COP Rodeo site and 2) Mare Island shop site. 3) Module Yard Facility.
Welding programs included industry standard Carbon, heavy wall, and special service Alloy Steel, Chrome, Incoloy piping, with site specific WPS.
Supervision of Weld Inspectors and NDE Contractors at both project locations. Aided in identifying additionally needed FCII and managed contractor site specific weld procedure qualifications, to meet client specified Aggressive Environmental Services and bi-metal/dissimilar metal welding, and coordinated WPS/PQR approval between client, FCII, and PCI Weld Engineering.
Aided to review and identify to Engineering additional lines calling out for special NDE testing per Refinery Engineering Practices for Aggressive Environmental Services, and the coordination with Material Engineering for the revision of Project Piping Material Specification/NDE Weld Data sheets.
Aided in writing FCII site procedures for approval by client. Supervised client specific program for 100% alloy PMI of all installed equipment and materials. Aided in review of FCII subcontractor/managed contractor quality programs in compliance with FCII Section E.
Assisted in revising Site specific Quality Manual to meet client approval. Established and supervised Fluor Welder Qualification testing in compliance with ASME Section IX, AWS D1.1, AWS, D1.6, for FCII welders liaising with UA Halls testing authorities at Bay Area Pipefitter, Boilermakers, Ironworkers, and Electricians for all locations. As needed, and in cooperation with Fluor Weld Engineering, devised specific weld qualification test, not standardized in Fluor Corp Welding Manual, for as required qualification requirements.
Supervised and trained staff and subcontractor Certified Weld Inspectors (AWS-CWI) on FCII technical welding qualification matters, and trained newly acquired QC Fluor or subcontractor Inspectors to gain familiarity with Fluor methodologies and QC work processes. Assisted Heavy Wall and Alloy machine welding Specialist Managed Contractor quality control with standardizing qualification tests for ease and consistency of qualification assessment to applicable WPS and joint weld out requirements, as well as for conformity to Fluor Weld Tracking (NEWS) Program.
Verified and audited Welder Management to ensure welder qualification and weld fabrication to materials. General QA/QC duties included regular identification to management and Engineering requiring clarification for client directed RFI and Deviation Requests. Directly worked with COP site and Mare Island Piping and Boilermaker FCII Construction Superintendants and General Foreman to advise on quality control issues and specification requirements pertaining to Welder Qualifications, Testing, Welding Procedures (WPS), Rod control and welding material needs, Structural and Piping Fabrication, PWHT requirements, NDE acceptance criteria to ASME B31.3.
Was assigned to supervise all QC activities in Mare Island Fabrication shop, Module Yard, and Materials Warehouse, including: Welding and NDE activities, subcontracted CWI/NDE crews, receiving inspection, initiation of the client requested PMI program, Rod Control and Weld Materials stores and surveillances program, as well as initial non-permanent module erection inspection.
Consistently passed inspections of Weld fabrication control, NDE control, and audits to the client's satisfaction. Proactive in recognizing non conforming items through audit, surveillances reporting, and NCR initiation to address resolution of findings by proposed disposition. Proactive in aiding responsible parties through closeout of surveillances or non-conformities through to item resolution and client approval.
Additionally, established and managed Fluor's NEWS project weld tracking programs, NDE Clearances, QC Weld Mapping As-Build and Document control activities, and client requested PMI clearance program throughout hydro-test/system turnover while supervising QC clerks and training them in basic QA/QC and NEWS operations. Correspondence with Project Controls and client management in determining scope of welding operations for continued planning and work projection needs.
Hosted and assisted in regional Industry Training session of Fluor QC nondestructive examination and welding system preparing representatives from multiple Fluor Construction project sites.
Supervised most Project Quality activities, primarily for Fluor and managed contractor Weld Fabrication audits, As-build control, NDE, PMI, and UT program activities, establishing and managing Welder qualification, trained local hires and supervised staff for QC clearing lines for Hydrotest, and ensured WPS approval by client. Acted as liaison between QA/QC, Engineering, Construction, and Client regarding Quality and Welding/NDE matters.

NDE and Weld Tracking (NEWS) Program Administrator (October 2005 – August 2007)
Quality Assurance/Quality Control Atyrau, Republic of Kazakhstan
Nondestructive Examination & Welding System (NEWS)
Fluor Corporation/North Caspian Constructors, BV.
AGIP KCO- Kashagan Oil Field- Main Works Contract
Established the site project Quality Weld Tracking and NDE program (NEWS). When the department was established, trained/supervised/administrated/audited operators in Welding, Fabrication, NDE, inspectors, and technicians assigned to the program.
Ensured project (shop and field) weld fabrication and NDE activity was conducted in accordance with approved project specifications, and welding and NDE procedures.
Trained and mentored both foreign and national staff in areas of QA/QC welding and NDE work process operations. Coordinated subcontractor project activities involving NDE, welding inspection, spool release, and Hydro-test NDE clearance.
Interfaced as liaison with client, project management, main works subcontractors, Engineering, Construction, and Quality inspection and NDE groups.
As requested by the client and subcontractors, designed and developed onsite additional support software ("EXTRA") to enhance the NEWS program with an advanced Spool Release Management System & NDE Clearance Status program. This new program provided a uniform tracking system of the 400,000 welds identified on 30,000 Isometrics, and 90,000 spools drawings to be dispersed over different contractors' work sites.
Worked with subcontractors to align SpoolGen Engineered As-Build ISO drawing program data for direct importation to Fluor's NEWS Program. Audited project As-build drawings and weld fabrication, NDE, shop spool release, welder qualification activities.
Prepared and presented training presentations and reports to client and PMT as to the status of weld production, welding inspection, cost control, NDE, and other reports specific to client requests. Assisted in the training of subcontractor weld engineers, inspectors, and NDE coordinators to help expedite subcontractor work processes.
Established controls for weld mapping activities, coordinated NDE clearance for spool release and hydro-test, and controlled NDE documentation.
As requested, updated "EXTRA" construction technology software program with additional weld/NDE controls and programming for AGIP- Kashagan Main Works subcontractors and as requested by AGIP client Management. Assisted in training/coordinating/auditing managed contractor shop, module yard, and field site weld fabrication, NDE, PWHT, inspection activities and staff.
Cross-Country Industrial Contractors (December 2003-Septemeber 2005)
Construction Q/A Auditor & Safety Assurance Officer New Orleans, Louisiana
Responsible to assure inspections and documentation activities as identified in Cross-Country Quality Plan and Client Requirements for construction and installation of an industrial network of tower installations for MCI/WorldCom and Level 3 Industries across the US. This included site preparation, discipline installation activities in the fields of civil, structural fabrication/erection and electrical works. Assembled site turnover documentation and presented to client for final acceptance.
Secondary responsibilities included providing and ensuring safety requirements were maintained during construction and providing first aid when required.

Quality Control Inspector III & Weld and NDE NEWS Program Operator (July 2003 – November 2003)
Duke Fluor Daniel/ PSEG Lawrenceburg Energy Facility Lawrenceburg, Indiana
Primary responsibilities included expediting the processing of fabricated pipe weld and NDE records for NDE clearance before hydro-test. Duties included weld tracking and control of Q/C Master Weld Maps, NDE documentation, resolving NDE Clearance issues and other subcontractor problems and concerns. Developed training plan and provided staff training in the functions of NEWS 2000 program to include fabrication and NDE reporting for hydro-test clearance. Review and approve subcontractor quality documentation prior to turn-over to client

QC Inspector II Civil/Structural & Weld and NDE NEWS Program Operator (May 2003 – July 2003)
Fluor Constructors Int. Inc/ConocoPhillips Petroleum - Wood River Refinery Project (WWR) Roxana, Illinois
Conduct in-process and final inspection activities for civil and structural works; this included monitoring activities in accordance with the site surveillance program for compliance to project requirements. Maintain pipe weld mapping, NDE records and documentation, update and maintain NEWS program database and welder's lot in accordance with ASME B31.3. Review piping ISO drawings for material type, assign the applicable welding procedures and assign weld numbers. Review hydro test packages and verify NDE clearance. Coordinate Inspection/Testing and NDE activities between site Welding Inspector, Welding Foremen, and NDE Contractors. Assisted in the training of subcontracted welding inspectors as to Fluor procedures for NDE Clearance. Participated and assisted in site FCII ISO 9000 Audit.

Quality Control Tech. I/ NDE-NEWS Program Operator (February 2002- July 2002)
Fluor Constructors Int. Inc/Duke Energy North America (DENA) -Moss Landing Power Plant Project Monterey, California
Responsible for Fluor and subcontractor pipe weld tracking, documentation, NDE Clearance, and reporting. Reviewed piping ISO drawings for material type and select and assign the applicable welding procedures. Assigned weld numbers and updated the NEWS program database. Reviewed test packages and verified completion of NDE to clear lines for Hydro-test. Coordinated inspection and testing activities between site Welding Inspector, Welding Foreman and NDE Contractor. Report Welding/NDE status to the construction Quality Manager. Maintained inventory of site welding consumables.

Material Management Specialist (March 2001- Feb 2002)
Fluor Constructors Int. Inc/Duke Energy North America (DENA)-Moss Landing Power Plant Project Monterey, California
Performed, receiving inspection and documentation activities for both local and home office purchasing. Tracked material and purchasing, shipping activities using Fluor's Material Manager System. Reviewed drawings for Bill of Material requirements and correct issue of materials to field.
Provided support to auditors during FCII ISO 9000 Audit, as well as with Site and Home Office Auditors. Prepared and submitted responses to all audit findings.

K-US Educational Center (May 1999 - March 2001)
Information Technology Trainer Bali, Republic of Indonesia
Provided in-office training to small business groups in the North American way of doing business. This included teaching business English, computer applications, and IT support. Established links between independent investors and local business.

Merritt Industries, Inc. (August 1997 – Dec 1998)
Safety Division & Education Services, Department of Human Resources San Jose, California
QC Inspector/Safety Technician/Instructional Design & Training Coordinator
Education Consulting (Aug 1997 – May 1999)
Instructional Design, Curriculum & Program Implementation Fresno, California
Assisted curriculum administrators in program assessment curriculum planning, instructional development (including program manual design), for the accreditation & implementation of various programs including the following institutions: University of America, Educational Program Planning; College for Leadership and Applied Sport Sciences, Sports Safety Curriculum; Sierra Education and Vocational Office, Alternative Education & Adult Education; The Master's College, Sports Medicine Curriculum; Southwest University, Training and Instructional Design.

McGlennan Industrial Services (September 1996 – August 1997)
General Compliance Inspector Springfield, Missouri

Southwest University (January 1997– July 1997)
Health Safety Practitioner/Assistant Administrator Springfield, Missouri
Department of Sports Medicine
(August 1996– December 1996)

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