Resume - Six Sigma green belt in manufacturing sector having 6 years of experience,B.E. i...

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Resume #83821

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Middle Level Assignments in Production Planning & Control, Value Engineering/ Cost Saving Initiatives, Quality Management with a reputed organisation

CAREER SNAPSHOT
„* Nearly 5.8 years of experience in Production &Process, Value Engineering/ Cost Saving Initiatives as well as Quality Management.
„* Presently serving in the capacity of associated with Moser Baer India Limited, Noida as Sr. Engineer (working in Process Department).
„* Proficient in managing production operations and taking cost-saving initiatives to optimise efficiency of machines and enhance productivity.
„* Well conversant in planning & scheduling effective maintenance schedule for enhancing systems.
„* Demonstrated analytical, problem solving and organisational ability coupled with strong communication and relationship management.
„* Six Sigma Green Belt Certified from Indian Statistical Institute.

PROFICIENCY FORTE
Value Engineering/ Cost Saving Initiatives
„y Analysing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
„y Formulating different saving & non-saving schemes in view of cost effectiveness as well as trouble shooting & de-bottlenecking of the process/equipment to enhance productivity.

Quality Management
„y Maintaining ISO quality standards for incoming materials, ensuring stringent adherence to quality standards, norms & practices, identifying gaps & taking corrective actions.
„y Handling proper documentation viz. preparing daily report, weekly delay report, monthly QMS report etc as per ISO 9001/ISO 14001 system.
„y Implementing WCM (World Class Manufacturing Concepts like Total productive Maintenance (TPM), Total Quality Maintenance (TQM), Six Sigma (DMAIC, FMEA,MSA,8D) etc.

Production Planning & Control
„y Handling plant operations to ensure timely completion of production targets within pre-designated time and cost parameters.
„y Effective resource planning for optimising man & machine utilization, reducing wastes for enhancing productivity and profitability.

PROFESSIONAL DOSSIER WITH ATTAINMENTS
Since July¡¦03 to till date at Moser Baer India Limited, Greater Noida
Currently working Sr. Engineer (Process Department)

Responsibilities
„* Conducting competitor product analysis using latest/highly sophisticated analytical instruments.
„* Coordinating with the production In charges to resolve problems related to quality & increasing the production
„* Identifying potential areas for improving the performance of the production system as a whole, and to develop the necessary solutions in these areas.
„* Defining CTQ's (Critical To Quality) & CTF's (Critical To Function) & allocate skilled operators at critical stations

„* Designing & Optimizing the process for upcoming & running formats/products.
„* Imparting and organizing awareness quality program on various quality technique for improving the competency & implementing Kaizen and other TQM technique/SIX SIGMA methodology within shop floor.
„* Working on Productivity improvement, Cost Effective, Yield improvement, Process capability improvement projects on DMAIC approach.
Projects Undertaken:

Project: Cycle Time Reduction of the DVD-R CH-1Lines from 3.45 sec to 3.00sec
Duration: 4 Months
Tools & Technology: DMAIC,FMEA,DOE,MSA.

Role
„Ï Worked as an Team Leader..
„Ï Making Test cases and analysis by using the latest Tool.

Scope:
„Ï This project increased the productivity of the lines, which gives impact on overall revenue of the company.

Worked as an Engineer from Oct¡¦04 to sep¡¦06 in Moser Baer India Ltd.
Responsibilities
„* Trouble shooting of the day-to-day problem on the Lines.
„* Focused on the Yield as well as the productivity of the lines.
„* Imparting the Training to the Line In charges and supervisor about the process and tools as defined in the Standard Implementation framework.
„* Develop the action plan to achieve the ABP target as discussed by the Management.

Joined as a GET (Graduate Engineer Trainee) on July¡¦03.
„* Auditing of Lines parameters.
„* Trouble shooting of the day-to-day problem on the Lines.
„* Training on ISO-9001.
Major Attainments:
„* Achieved best performer award for developing & qualifying process for CDR at 52X speed.
„* Working on six sigma green belt project of reducing the cycle time of DVD-R line from 2 sec. to 1.8 sec.
„* Reduction in MKM dye consumption & developed the process.
„* Localization of consumable goods(saving around $65000 per year).

ACADEMIC CREDENTIALS
„* B.E. (Electrical and Electronics Engineering) from Mysore University- Feb2002
„* AISSCE(H.S.E.B) from D.A.V. Yamuna Nagar, Haryana-March 1997
„* SSEB(H.S.E.B) from RRSS school, Yamuna Nagar,Haryana-March 1994

IT CREDENTIALS
„* MINITAB (Statistical Analysis Tool)
„* MS Office (Word, PowerPoint, Excel)
„* Windows XP, Vista, 2000 & 98

PERSONAL DOSSIER
Date of birth: 4 Nov. 1979
Marital status: Single
Nationality: Indian
Linguistic Abilities: Hindi, English and Kannada.

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