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CNC EDM & WIRE EDM MACHINIST

Summary

Over ten years of experience in precision machining. Experience includes Programming and operating CNC WIRE CUT EDM MACHINE, and hands on experience in operating all types of conventional & non conventional tool room machines

Also responsible for imparting training & guidance to new trainees.

STRENGTHS:

Excellent knowledge in all tooling activities, Tool design and manufacturing processes
Has working knowledge in CAD CAM Software's.
Proficiency in CNC Programming, Pneumatics & Hydraulics.
Familiar with ISO 9000, TPM, KAIZEN, Quality Circles etc…
Good interpersonal skills and penchant for learning.

EXPERIENCE DETAILS

Dong Ho A-Tech (M) Sdn Bhd, CNC WIRE EDM SPECIALIST
PortKlang 07.07.2005 till date
Malaysia
Company Profile

Dong Ho A-Tech (M) Sdn Bhd is one of the leading semiconductor industry in Malaysia with head office in Korea. The group has made impressive growth in lead frames for Semiconductors, stamping die sets, Moulds and hydraulic isolation.

The main customers of Dong ho A-tech (M) are SHINKO ELECTRONICS, POSSHEL MALAYSIA, POSSHEL GERMANY, DYNACRAFT GROUP OF INDUSTRIES, Chippac (m) Sdn Bhd etc.
From initial stages of R&D right to manufacturing and the final stages of assembly, each operating member company under the group specializes in a core activity to deliver focused solutions and expertise to its customers.

My Responsibilities:

Prepare CNC programs for CNC Wire cut machines
Work on the CNC Wire cut machines such as Mitsubishi (PX05), SEIBU (MM5003 )
AGIE 100D. and guide the trainees
Operate conventional machines like super drilling, surface grinding etc..
Planning and scheduling the work according to the target dates.
Maintaining and ensuring of accuracy of jobs. Accuracy of job is 2micron to
5micron.
Carrying out the periodical maintenance of the machines
Suggest and implement various procedure to improve productivity and output
Maintain inspection records and prepare action plan

ALFANAR ELECTRICAL SYSTEM CNC Wire EDM Operator
RIYAD 16.7.2004 -25.06.2005 to
SAUDI AREBIA

Company Profile

Alfanar Electrical Systems – the industrial unit of its parent organization, Alfanar Company – was established in 1989 with the aim of indigenously manufacturing several electrical products and accessories that are of world-class quality yet suiting local flavor.

The range of products manufactured by Alfanar Electrical Systems (AES) is of world-class quality that meets several contemporary local as well as international standards. Foresightedly, it is also designed to conform to anticipated international standards. The product range is marketed under brand names Eletra and Alf, the names that have earned a significant reputation in the electrical products' market

My Responsibilities:

Detailed study of tool drawings, process drawings and instructions.

Work on CNC wire cut (CHARMILLES Technologies and AGIIE ) and Spark Erosion (CHARMILLES and AGIIE ) machines.

Planning of cutting path, making NC programs and test run of programs.

Played a major role as a CNC machinist for precision profiles, angles in cavities and cores in mould tools and relief angles in Die plates in Press tools. Machining of inserts, electrodes, punches, pillar holes, ejector pin holes, sprue bush holes, insert fixing pockets and punch fixing pockets with collars sparked.

Taper cutting of holes in moulds for cam insert movement tapered holes for sprue bush for material flow.

Inspection of machined parts by using various types of measuring instruments

AMP Tools (India) Pvt.Ltd. MACHINIST.
Tyco Elecronics 14-10-1996 to 08.07. 2004
Kakkanad, Cochin
Kerala, India.

AMP TOOLS INDIA PRIVATE LIMITED, COCHIN, INDIA, an ISO-9002 certified company. AMP- was the world's leading supplier of electrical, electronic and fiber optic connectors and interconnection systems- established in 1941. In 1999 AMP merged with TYCO ELECTRONICS CORPORATION, is one of the major business unit of TYCO INTERNATIONAL LIMITED. TYCO ELECTRONICS head quartered in Harrisburg, Pennsylvania, U.S.A. Tyco Electronics has facilities in more than 50 countries, serving consumers in the Automotive, computer communication, electronics, manufacturing and power industries. Major products are connectors/interconnection systems, terminal blocks, relays, electronic modules, circuit protection devices, fiber optic components, switches, wireless components, sensors, printed circuit boards, touch screen and application tooling.

My Responsibilities:

Study chart specifications, drawings or sample parts to determine the machining operation to be performed.
Calculate dimensions and tolerances, and prepare working sketches if necessary.

Prepare CNC programs, scheduling of work as per the requirements.

Work on the CNC Wire cut machine such as Charmilles2000,Charmilles 1020 and Spark EDM machines

Operate conventional machines like super drilling, milling, Lathe, Surface grinding if necessary.

Maintaining and ensuring of accuracy of jobs.

Carrying out the periodical maintenance of the machines.

Maintain, repair and calibrate precision measuring instruments and Machines

SOPHISTICATED SOFTWARE USED

1. AUTOCAD R14 & 2000

2. ESPRIT CAM SOFTWARE

3. EASYCUT WIRE SOFTWARE

4. SMARTCAM

EDUCATION:

Technical:
DIPLOMA IN Mechanical Engineering
Mg University Kottayam
Period: 1999 -2002

CERTIFICATE IN TOOL & DIE MAKING
(PRESS TOOLS, JIGS AND FIXTURE)
A World Bank Project.
Govt: Industrial Training Institute, Chenganoor.
Period: 1995- 1998

Academic: SECONDARY SCHOOL LEAVING CERTIFICATE (SSLC).
Govt High School Chottanikara. Cochin. India
Period: 1992- 1993

PRE-DEGREE.
Mahathma Gandhi University, Kottayam.
Period: 1998-2000,

COMPUTER SKILLS
AutoCAD 2006 & MS Office.

Personal Profile:
Date of Birth: 13-04-1978
Marital Status: MARRIED
Nationality: INDIAN

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