Resume - PLANNER SMELTER

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Resume #60756

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CAREER AIM: Continuous learning with lateral implementation of the learning to give maximum output.

PROFESSIONAL SUMMARY
I am a B.Tech (Mechanical Engineering) graduate, having 15 years of sound industrial experience in Planning, Maintenance, New projects in the ALUMINIUM industries having latest technologies (AP30), techniques and concepts like ERP SAP, TPM etc in safe environment.
Presently working as 'Planner Maintenance Reduction' at ALBA.

SKILL AND COMPETENCY

„« Good oral and written skill in English.
„« AP30 Technology exposure.
„« Good computer and its application skill.
„« Effective co-ordination skill among different departments, different cross functional groups like Mechanical, Electrical. Instrumentation & Civil, different vendors, contractors and different level of people from GM to worker.
„« Optimization to get the maximum output.
„« Accept the new challenges (Prepare action, implement, monitor and review).
„« Good experience in the field of Maintenance Planning, Utilities and Projects.
„« Sound knowledge in the field of Aluminium Smelter, Reduction maintenance.
„« Well equipped with latest tools & techniques like TPM, WCM, JIT, BPR etc.
„« Cost effective approach.
„« Prepare presentation in Power point.
„« Positive approach and flexible.

ACADAMIC PROFILE

Year Degree / Certificate Div/Class % of Marks Institute/Board
1987-1991 B. TECH in Mechanical Engineering 1st Class Distinction 74% BIT SINDRI
1984-1986 Intermediate (Science) 1st 65% St. Xavier's Ranchi
1984 High School 1st 78% Bihar Board

Personal Details
Father's Name: Late Shri Birendra Prasad Sinha
Date of Birth: 01-12-1967
Passport No.: E8968898
Present Address: Flat No. 14, Building no. 234, Road no. 1704, Block.917,
East Riffa, BAHRAIN
Permanent Address: Flat no. 63, Jasmine Block, Necco Garden, PUNE, INDIA

COMPUTER PROFICIENCY
„« Well versed with SAP
„« MS Office (Word, Excel & Power Point)
„« MS Project

TRAINING RECEIVED
„« SAP
„« TPM
„« Predictive maintenance
„« Business process re-engineering
„« Safety
„« ISO 9000
„« OHSAS 1801

Experience summary (Total 15 years)

Organization
ALBA - BAHRAIN (Aluminium Producer 8.3 lac ton per year, AP30)
Designation: Maintenance Planner Reduction
Department: Reduction Maintenance
Duration: Sept 2004 to Till date.

Job Profile:
Maintenance planning of Reduction plant in SAP environment covering following areas
* Pot lines
* Crucible cleaning area
* Fume treatment plant (FTP) and gas treatment plant (GTC)
* Cranes and PTA (Pot Tending Assembly Machine)

„« Prepare weekly Schedule
„« Managing work-orders
„« Planning for the Notifications
„« Manpower / Resource Planning
„« Spares planning (Raising PRs, AFSR, Justifications, Inventory control.
„« Follow up of materials and services.
„« MRP Controller
„« Shut down planning, Overhauling planning, Major breakdown planning - Prepare plan schedules in MS Project and get approval from the concerned department.
„« Co-ordination among different depts. for effective implementation of plans and follow up.
„« Load and update data in the SAP system - Prepare bill of material (BOM), Preventive maintenance Plans etc.
„« Collecting data and making reports to assist production and maintenance to take right decisions at right time.
„« Arranging meetings, preparing MOM's, follow up and updating.
„« Calculating AVAILABILITY of equipments periodically (monthly).
„« Prepare departments performance report (monthly).
„« PM documentation, auditing through SAP system periodically and analyzing Back log.
„« Presently working as Acting Planning Engineer (2nd line) having 4 Planners working under me.
„« Budgeting, prepare yearly budget for the Reduction maintenance department after discussion with all the concerned superintendents and update the same in the system.
„« Prepare monthly budget report and make justifications for excess expenses against different cost elements.
„« Prepare department's monthly reports in view of the objectives against Safety, People, Environment, Cost and Productivity.
„« Prepare presentations for the department's half yearly objectives and follow up.
„« Faculty for giving SAP training to ALBA employees.

Organization
HINDALCO (Biggest Aluminium producer in INDIA, 3.5 Lac ton per year)
Designation: Deputy Manager (Maintenance Planning)
Department: Cast House
Duration: April 1996 to Aug 2004.

Job Profile:
Maintenance planning of Cast House.

„« Preventive maintenance planning, shutdown maintenance planning, major breakdown maintenance planning, overhauling plan of equipments etc.
„« Manpower and resource planning
„« Materials planning in MAXIMO system - raising PRs and follow up.
„« Inventory control by ABC analysis.
„« Preparing monthly reports of planning department.
„« Coordination among different department, stores and purchase.
„« In house modifications and projects. Preparing feasibility reports and calculation of payback. Handling contracts.
„« Impart training for Multi skill.
„« Convener of World class manufacturing system (WCM), TPM & JIT.
„« Standardized maintenance practices.
„« Solution for the chronic maintenance problems.

Organization
DATA ALLOYS LIMITED, BOKARO (A turn key project executor)
Designation: Project Manager
Department: PROJECTS
Duration: Aug 1993 to March 1996.

Job Profile:
PROJECTS

„« Independently handling 4 projects inside SAIL, BOKARO from its inception to the commissioning.
1. Inter department piping (size 40 NB to 900 NB), gas like acetylene, oxygen, coke oven, steam, compressed air and water from different plants to
Continuous casting plant.
2. Pump house for steel melting shop.
3. Pollution control projects - De-dusting system of SMS MIXER # 1 & 2.
4. De-dusting system of lime conveyor.

o Prepare specification and tender documents.
o Prepare contracts for different contractors.
o Design and drawing approval coordination.
o Execution as per approved drawing at site.
o Erection and commissioning of the projects in time.
o Prepare weekly progress and attending progress review meeting.
o Prepare MOM, Update and follow up.
o Preliminary Acceptance Test (PAT) & FAT
o Proper handover of projects and documents.
o Co ordination among client, contractors, vendors, consultants etc for effective execution of projects in time within the budged.

Organization
ELGI EQUIPMENTS LIMITED, COIMBATOR (Air Compressor manufacturer)
Designation: Sales & Service Engineer
Department: Sales & Service
Duration: Jan 1992 to Aug1993.

Job Profile:
Sales & Services

„« Mainly looking after Reciprocating and Screw type air compressors.
„« Troubleshooting of air compressors.
„« Installation & Commissioning of air compressors.
„« Servicing of air compressors.
„« Technical discussions and drawing approval with consultants for the requirement in various projects.

ACHIEVMENTS
„« Got 'Aditya Birla Award' for my outstanding performance in HINDALCO in the year 2003.
„« Increased the productivity by 67% of Slab Cutting Machine at Cast House HINDALCO by applying JIT.
„« Developed so many proprietary materials successfully resulting in huge savings against spare parts.
„« Trained 67 employees in Cast House department in TPM, JIT and ERP.
„« Received 6 GOLD CARDs in ALBA for my outstanding performance in work and safety.

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