Resume - Sr. EHS Manager Professional, 20+ years

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Resume #19535

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Senior Environmental, Health and Safety Management Professional
EHS position where I can use my problem solving and analytical skills and experience in metals, plastics, and paper manufacturing environments to drive an increase in employee productivity and profitability through engagement in the reduction of workplace incident risk and improvement in environmental performance and stewardship

PROFESSIONAL EXPERIENCE

Senior EHS Consultant, ALCOA EHS Services North America
2003 to 2005
* Facilitated optimization of EHS staffing at 45 plants by implementing a regional internal consulting organization which improved performance on EHS audits and significantly reduced costs associated with personnel, training, and outside contractors.
* Identified, managed and provided technical support and direction for outside contracted services including remediation and acquisition/divestiture assessments.
* Completed EHS management system development, internal auditing, and air/water/waste permitting and compliance assurance projects.
* Customized and facilitated deployment of EHS programs and training throughout the region.
* Assigned by corporate to direct the research and evaluation of Alcoa global EHS information systems, identifying over $23 million in inefficiencies. Benchmarked and developed corporate target condition and action plan for synchronizing EHS systems with those for corporate finance, procurement and HR to minimize costs, while simplifying and increasing effectiveness.

EHS Manager, ALCOA Closure Systems International (CSI) North America
1997 to 2003
Full accountability for directing EHS initiatives at 10 manufacturing locations in the US, Mexico, Costa Rica, and Germany, and provided EHS technical consulting for 12 global locations in Europe, Asia, and Middle East manufacturing plastic and metal closures and capping equipment.
* Managed and evaluated EHS acquisition/divestiture assessments for all global plant start-ups.
* Directed remediation of historical contamination at two manufacturing sites, minimizing regulatory and financial liability while maintaining Alcoa global benchmark standards for environmental and community health protection.
* Implemented EHS program and training initiatives that continued to drive down incident rates while the business unit doubled its size in five years.
* Oversaw staff of 6 at regional plants and initiated a decentralized matrix organization to minimize headcount while attracting, developing, and retaining talent.
* Designed internal website and automated EHS database reports to minimize resources for performance monitoring and encourage rapid sharing of best practices.
* Developed and deployed systems to all CSI global locations for measuring and improving performance in machine guarding, ergonomics, noise control, risk identification and elimination, EHS internal auditing, and ISO 14001/OHSAS 18001 compatible EHS management systems.
* Initiated and maintained travel security training and alert system for the 15 countries represented in this business unit.

Environmental Manager, ALCOA CSI US and
EHS Manager, Richmond, IN metal closures
1995 – 1997
* Established environmental network for technical support between plants in US and Mexico which increased internal environmental audit performance by 30%.
* Directly responsible for Richmond facility management & training programs for air, water, waste, TSCA, and FDA in a union manufacturing environment.
* Supervised safety technician for incident prevention and investigation processes, safety training and program development.

Environmental Engineering Supervisor
1991 – 1995
Managed all aspects of the ALCOA Warrick Operations' air and water environmental programs at the Newburgh, IN complex which included coal mining, power generation, aluminum smelting, recycling, ingot casting, rolling, and surface coating processes.
* Supervised staff of 8 technical and administrative personnel responsible for wastewater treatment plant engineering and control, NPDES permitting and monitoring, air emissions and ambient monitoring and reporting, and pollution prevention programs.
* Personally responsible for all air permitting and participation in Indiana and Federal regulatory development affecting air and water compliance programs.
* Developed and negotiated major NSR, PSD, and NESHAPS air permits for new surface coating lines, ingot casting operations, and natural gas cofire in a 750 MW coal-burning power plant. Successfully managed administrative challenges to regulatory and permitting actions.
* Participated in writing state regulations for coal sampling and analysis and obtained approval to use real-time nuclear analyzer to drive coal-blending facility, reducing fuel costs by $500,000 per year and improving environmental compliance.

Staff Environmental Engineer
1990 – 1991
ALCOA Warrick Operations air and water compliance programs

Senior Environmental Engineer
1987 – 1990
ALCOA Warrick Operations air compliance programs. Expanded ambient air monitoring network to sample for sulfur dioxide, ozone, suspended particulate and meteorological data to support air-permitting activities.

Environmental Scientist
1984 – 1987
* Managed environmental R&D projects at ALCOA's Technical Center near Pittsburgh, PA.
* Developed air emission sampling techniques to obtain VOC compliance data for cyclical manufacturing processes.
* Designed waste treatment methods for new waste streams and applied for patents on new treatments to meet increasing regulatory requirements for existing byproducts.
* Deployed statistical sampling process for characterizing ALCOA US manufacturing waste streams for the development of recycling and pollution prevention programs

EDUCATION

Masters Degree in Chemical Engineering, 1984, University of Kentucky
Concentration in environmental engineering. EPA-supported thesis project optimizing selective hydroxide and sulfide precipitation of mixed heavy metal wastewaters and sludge stability.

Bachelors Degree in Chemical Engineering, 1982, University of Kentucky
Honors program

MBA Coursework at University of Pittsburgh and University of Evansville 1985-88

Conversational in Spanish

LICENSES

Professional Engineer in Indiana

PROFESSIONAL ASSOCIATIONS

American Institute of Chemical Engineers (AIChE) – Environmental and Process Safety Divisions

Chairman, Environmental Policy Committee – Indiana Manufacturers Association 1994-1998

Member of Indiana Environmental Quality Service Council – appointed by Governor for 1995-1997

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