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Full Name Shamil Manuel

Sex Male
Marital Status Married
Driver's License Code 08
Nationality South African
Languages [Bilingual] English and Afrikaans

Health Excellent
Dependents 2 Children

Availability 1 month

Criminal Record none

Own Transport yes

Ideal Position (1) tool & jig design, manufacture
(2) Machinist technician
(3) Mechanical engineer trainee

Industry of Choice (1) precision manufacturing environment
(2) Petrochemical
(3) Aviation, automotive
(4) Pharmaceutical

Educational Details
School Grassy park s.s.school

Standard 10 Subjects
English
Afrikaans
Biology
Mathematics
Accounting
Physics

Achievements Captain of Soccer & Athletic Teams
SRC Class Rep

Extramural Activities Soccer, Athletics & Squash.

College Athlone Technical College (Year - Year)

NTC 5: Mechanical Subjects
Mechanical Drawing & Design
Mechanotechnics
Strength of Material and Structures
Mathematics

Trade Test Yes
Olifantsfontein Trade Test Center
Testing Period: 14-15th June 1992

Qualification: Turner Machinist

Courses Attended

Institution Attended Epacs Computer Trade School
Course Duration 2 Weeks - February 1999
Qualification Obtained Basic PC Technician

Company: parametric technology
Period: 3 days - Jan 2002
Course: basic 3d solid modeling

Company: cape-manufacturing engineers
Period: 3 days - Jan 1989
Course: measuring instruments

Institution: Cape Technikon
Period: Completed
Course: Introduction to Industrial Engineering

Employment Details

Company South African Astronomical Observatory
Period April 06 to present
Position Instrument manufacturer, cnc milling cadcam programmer
Duties
„h Manufacturing precision components for a mechanical mechanism known as an autoguider to detect various angles and positioning of the South African Large Telescope used by Astronomers for Science information
„h Briefly done an introduction course on a new 3d software package known as NX 3, programming tool paths for Mitsubishi machining center, utilizing various tool room machines viz; milling, center lathes, cutter grinders etc. assembly of instrumentation
Cadcam programming and machining of precision components utilising a 3-4 axis mistsubishi controlled machining center to machine parts with tolerances of 20 microns for an alignment mechanism known as a fibre interface
Provide and assist students with various techniques for manufacturing and training purposes
Basic solid modeling design experience

Company Freeplaytechnology / Skeg Product Development
Type of Company we are a research & development company based in Montague
Gardens: design & manufacture master prototype for self powered energy consisting of +/- 20 staff, ranging from, financial manager, mechanical & electronic engineers, industrial engineers, machinist technician, graphic designer, model makers, sales engineer, secretary, driver and tea lady
Period April 2000 - March2006
Position Machinist cad/cam programmer
Duties
„h Assisting in the manufacturing of components for generators, gear trains to produce self powered energy.
„h Setting up and operating the 4-axis machining center in order to machine
3-dimensional components for prototyping as well as various other parts.
„h When product has been approved, design pack is done, the pack gets handed to myself and the model makers, normally I would machine the gears and all other components related to the power source of the product, the 4 axis machining center is utilized to machine 3-dimensional shapes, the pitch and internal cavity of the casing. Perspex lenses (3-dimensional). Design & modify, manufacture jigs, fixtures to make cnc machining easier. During times when my work is little I would assist the electronics engineer with the assembly of electronic pc.boards (soldering of smd, IC's, diodes, capacitors, resistors and various electronic components.
Designing, programming tool paths using a software called pro-engineer to machine 3-dimensional and 2-dimentional surfaces and profiles using a Fanuc controlled 4-axis machining centre,
. while the cnc machine is set and running the tool path that has been programmed using the software, I would be turning or programming the next component or operation, assembly of Electro-mechanical prototypes,manufacturing precision micro turbines consisting of helical blades spaced 0.4mm for various fluid flowing applications to produce some kind of energy.

Reason for wanting to Leave Growth potential

Company Electro-Mech. Optics Techniques
Type of Company Plastics injection molding company: manufacture various types of
Plastic components, consisting of director, manager, accountant,
Industrial designer, toolmakers, apprentice, mould setters,
Operators, receptionist, tea lady, general workers
Period April 1999 - August 1999
Position Toolmaker
Duties
„h Manufacturing precision parts for injection moulds viz., Surface & cylindrical grinding, inserts, core slides, wear plates and ejector pins.
„h Machining of electrodes to required sizes & specifications, for cnc spark erosion machine.
„h Turning & milling of parts for jigs and components that need to be re-machined, setting machines for apprentices.

Reporting Structure:
Report to: Kevin & Llewellyn
Position: Toolmakers

Reason for Leaving Contract position.

Company Denel Personnel Solutions
Type of Company The Company consists of various skilled artisans, engineers, technicians contracted to the South African air force base, ysterplaat
Period August 1996 - December 1998
Position Turner Machinist
Duties
„h Operating milling machine
„h Occasionally manufacturing own jigs to hold components on milling machine and various types of components for aircrafts e.g., propeller stands, ejector seats, instrument panels.

Reporting Structure:
Report to: Flight.seargeant.A.Connaway
Position: Flight sergeant (machine shop)

Reason For Leaving Retrenched (LIFO)

Company Cape Manufacturing Engineers
Type of Company Manufacture of precision components: consisting at that time of
Approx 150 employees excl.accounts dep't, drawing and design office, 4 directors, managers, supervisors, setters, receptionists, artisans viz. Turners, fitters, tool fitters, toolmakers, tool & cutter grinders, surface & cylindrical grinders, cnc programmers, cnc setters, operators, heat treatment staff, inspectors and general workers
Position Tool room Turner
Period July 1995 - May 1996
Duties
Main duty - operating lathe.
Occasionally the milling machine, surface grinder & other Tool room machines.
Manufacturing precision parts for jigs & fixtures to hold CNC machined or index machined components for next operation e.g., milling, drilling, boring etc.
Machining of prototypes, research & development of machine parts, gear blanks, bushes & other types of components.

Reporting Structure:
Report to: Mr. Batz
Position: Supervisor Quality Assurance
Reason For Leaving Better Prospects

Company Kohler Flexible Packaging
Period February 1995 - June 1995
Position Turner machinist
Duties
Machining of gears on milling machine and off center bearing journals to adjust printing rollers accordingly.
Manufactured parts for a pneumatic punch for punching holes in plastic bags.

Reason for Leaving Short-term contract

Company Koeberg Nuclear Power Station
Period September 1994 - December 1994
Position tool room turner

Duties
Assisting with on-site machining of steam turbine pipe flanges and spigots.
Turning, milling & grinding of parts that need to be re-machined.
Manufacturing components using a horizontal boring machine with table rotating for turning.
Reason for Leaving
1)Shut down period

Company Enterprise Engineering
2)Period May 1994 - June 1994
3)Position turner machinist
4)Duties
Precision drilling and boring on hydraulic components, machining raw cast iron components to required sizes.

Reason for Leaving Short - term contract

Company Maxwell's Engineering
Position Turner Machinist
Period February 1993 - August 1993

Duties
Manufacturing of machine parts
Prototypes
Parts for jigs and fixtures
Machining of tool holders for CNC lathe
Parts for press tools.
Main duty - operating lathe.

Reason For Leaving To further studies

Company Creative Engineering
Period October 1993 - November 1993
Position fitter machinist
Duties
Turning and milling of components for a jig to hold parts of a chassis for Toyota to allow automated robots to weld parts together. Assisted the welders to weld frame for jig.

Reason for Leaving: Short-term contract

Company Cape Manufacturing Engineers
Position Apprentice Turner
Period July 1988 - September 1992

Duties
„h Tool room machinist.
Horizontal and vertical jigboring,manufacturing various components
„h Assist with the manufacturing of precision parts for jigs and fixtures to assist the
„h Manufacturing of components on the CNC machines.
„h Setting up jigs & fixtures on the vertical & horizontal milling machines for operators
„h Exposure to the heat treatment of various types of alloys & metals viz., hardening, tempering, anodizing, toughening and different types of inspection methods & instruments.
„h Gained knowledge of CNC lathes, milling machines, internal & external spline cutting and of production work.
„h Completed a short course in programming.
„h Training at CNC also included arc welding & a touch of brazing.
„h Exposure to various types of machines & production lines.
„h During a two-week period, I was appointed as the acting instructor due to the sudden illness of my instructor.

Reporting Structure:
Report to: Mr.B.Dean
Position: Apprentice instructor

Reason for Leaving Completed apprenticeship

Referees.
Will be provided

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