Resume - Business Process Modeling • Process optimization • Project management • Lean Six...

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Resume #85766

CONTACT INFORMATION:
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SUMMARY OF QUALIFICATIONS:
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- Business Process Modeling
- Process optimization
- Project management
- Lean Six Sigma
- Predictive and Simulation modeling
- Manufacturing reengineering
- Data analysis
- Metrics development and reporting
- Organizational development
- Sales effectiveness
- Supply Chain Management
- Patent engineering
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OBJECTIVE:
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To work as an analyst, examining real life business problems and solving them using data driven approach.
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WORK EXPERIENCE:
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- IBM Corporation (June 2006 – June 2009)
(January 2009 – June 2009) Member, IBM Advanced Manufacturing Science Team
Developed Printed Circuit Boards (PCB) cost estimation tool for the IBM Development team – Expected to improve quotation accuracy and reduce time to quote for the same
Developed statistical training material to support Green Belt Lean Six Sigma training

(October 2007 – June 2009) Research Member, IBM T. J. Watson Research Center
Designed a methodology for Defining and Categorizing Handoff Points
Developed the Handoff Chain – A new Business Process Modeling technique
Introduced reduction algorithm for process optimization initiatives
Contributed to patent development for handoff analysis

(June 2007 – December 2008) Data Analyst and Lean Six Sigma Technical Support – HR Team
Forecast worldwide accrual expenses and expenses accrued by every country with IBM presence – Significant reduction in forecasting error rates
Improved sigma ratings of the accrual invoice by reducing discrepancies – Savings more than $500K achieved
Developed worldwide cross reporting metrics for IA tax compliance
Automated and standardized the Excess Tax Reconciliation (ETR) reporting framework – Time reduction by more than 5 minutes per ETR reporting
Data consolidation and analysis of the ETR amounts for worldwide IA

(June 2006 – May 2007) Learning Consultant, IBM Enterprise Learning
Conducted training and participated in Lean Six Sigma Green Belt Session at IBM, Armonk, NY
Instructor, Manufacturing Simulations using Arena 11.0 – Around 30 employees
Conducted training sessions in forecasting techniques for 50 employees
Identified ways to implement Lean and Six Sigma methodologies in HR and call center domain
Developed Lean, Six Sigma, Simulation, Excel and Forecasting training material for IBM internal customers

(June 2006 – August 2007) Member, IBM Advanced Manufacturing Science Team
Simulation modeling of end to end server assembly processes
- Increased the server assembly line throughput – Potential increase by 17%
- Developed order release patterns to the shop floor
Developed operator training schedules and resource allocation arrangement
Developed user friendly Excel based interface for simulations
Conducted training sessions in Manufacturing Simulation for 20 employees

- Motorola Inc. (May 2005 – May 2006)
Research Associate, Research Foundation of the State University of New York at Binghamton
Lean Projects
Investigated feasibility of copper wires in wire bonding technology – Potential cost reduction by 85%
Designed experiments on plasma cleaners – Reduction by 15% in cycle times
Decreased distance traveled by bond head by 18% using optimization technique – Reduction of 2 seconds per board
Designed tooling and fixtures for plasma cleaners
Dealt with process issues associated with wire bonders and plasma cleaners

Simulation Analysis of Manufacturing lines
Optimized line performances – Increased throughput by 2% with buffer allocation methodology
Developed a shift pattern required to meet the production targets
Performed other simulations involving pallet optimization – Using metamodels

Line Audits
Developed automotive sensor assembly line layouts using AutoCAD to improve floor space utilization
Created concept layouts for future production lines using Lean principles
Analyzed production and workload capacity for the automotive sensor assembly lines to meet the target demands

- Imaging & Sensing Technologies (August 2004 – December 2004)
Research Associate, Research Foundation of the State University of New York at Binghamton
Used statistical techniques for validation and qualification of process parameters
Analyzed failed components to determine the possible root causes
Initiated process improvement through hypothesis testing
Developed methodologies and tools for process monitoring and control

- Dalal Engineering Pvt. Ltd. (August 2003 – June 2004) Process and Sales Engineer
Selected media and chemicals to optimize time required for finishing operations – Supervised 15 operators
Commissioned machines at various client sites
Developed Failure Mode and Effects Analysis (FMEA) for new products

Sales Engineer
Managed Southern Zone (South India) for pre and post sales services of finishing machines and required finishing media/chemicals
Managed company kiosk at two different industrial exhibitions
Team member for critical projects concerned with cost analysis of new products

TEACHING EXPERIENCE
- Instructor for Excel and PowerPoint sessions for the Dean's administrative staff, July 2009
- Teaching Assistant for 'SSIE 515/ISE 415: Operations Management of Supply Chains' course, Spring 2009, Binghamton University
- Guest lecturer for 'ISE 363: Designing with Experiments', Spring 2009, Binghamton University – Attended by undergraduate students
- Teaching Assistant for 'SSIE 510: Enterprise Systems Engineering' course, Fall 2008, Binghamton University
- Designed, developed and taught Forecasting module for the 'SSIE 510: Enterprise Systems Engineering' course, Fall 2008, Binghamton University – Attended by graduate students (M.S. and Ph.D.)
- Designed, developed and taught modules including Flexible Manufacturing Systems, Simulation and Process Modeling, Lean Manufacturing and Just-In-Time for the 'SSIE 510: Science of Manufacturing' course, Fall 2007, Binghamton University – Attended by graduate students (M.S. and Ph.D.)
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EDUCATION & CERTIFICATION:
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- Doctor of Philosophy (Ph.D.) in Industrial Engineering, State University of New York at Binghamton, NY, Expected Date of Graduation: December 2009
- M.S., Systems Science and Industrial Engineering, State University of New York at Binghamton, NY, May 2006
Thesis: An investigation on bottleneck location, capacity and buffer size on flow & flexible flow lines
- B.S., Mechanical Engineering, University of Mumbai, India, August 2003
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ADDITIONAL INFORMATION:
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SOFTWARE SKILLS
- Office Productivity:MS Office (Word, Excel, Access, Visio, PowerPoint, Project), Lotus Notes
- Languages:VBA, C++, basic understanding of UML
- Operating Systems:MS-DOS, WINDOWS 98/2000/XP
- Statistical Packages:MINITAB, Expert Fit, MATLAB, SAS
- Simulation:Arena Simulation Software, WITNESS Simulation Software
- CAD:AutoCAD R14, 2000

HONORS, AWARDS AND OTHER ACHIEVEMENTS
- SSIE Graduate Students Organization Senator, 2009
- Panelist at Lockheed Martin for 'Cross Cultural Training', February 2009
- Developed research proposal for IBM Corporation on Lean and Six Sigma Approach in Autonomation of Services Domain, December 2008
- Developed research proposal for IBM Corporation on International Assignee Taxation Project, December 2007
- Peer reviewer, Industrial Engineering Research Conference (IERC), 2006 – Present
- Member, Alpha Pi Mu (Industrial Engineering Honor Society), Binghamton Chapter, May 2006 – Present
- President, Mechanical Engineering Students Council, DMCOE, India, 2002-2003
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