Resume - Operation and Maintenance of Utilities, Project Management, Energy Management, S...

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Resume #10417

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Seeking assignments in areas of Operation and Maintenance of Utilities, Project Management, Energy Management, Six Sigma, or IT applications

PROFESSIONAL PROFILE
- A Mechanical Engineering Graduate with over 9 years of experience in Operation and proactive, preventive and breakdown maintenance of Utility area equipments.
- Have handled Projects of Erection and Commissioning of Utility area equipments.
- Energy Manager of Site
- A Certified Six Sigma Black Belt, Certified EMS Lead Auditor and IT savvy professional.

ORGANIZATIONAL EXPERIENCE
Since May¡¦95 as Mechanical Engineer with Reliance Group Polyester Manufacturing Plant, Barabanki.
The company is engaged in the Manufacture of High Specialty Fibres with a capacity of 40000 TPA.

AREAS OF EXPERTISE
Operations
- Hands on experience of operations, troubleshooting and maintenance of the Utility Area Equipments.
- Reciprocating and Screw air compressors (1500 NM3/hr and 2500 Nm3/Hr).
- Centrifugal and Screw Refrigeration machines (200 TR & 350 TR).
- DG sets- SKL Germany make (1150 KVA). /& Mirless Blackstone (1450 KVA).
- Air conditioning Plants Blue Star (600 TR load).
- Boilers- Thermax (7 TPH at 24 kg/cm2).Dowtherm Vaporiser (4 Mkcal/Hr).
- Nitrogen Plant- PSA based (70 NM3/Hr).
- Cooling tower (Paharpur) and Pumps (Centrifugal), Water treatment Plant- Ion Exchange, and Effluent Treatment Plant - Activated sludge type.
- Conducted lectures on engineering topics such as: Steam Traps, Centrifugal chillers, centrifugal Pumps, Lubrication, DG sets, compressors-both centrifugal & reciprocating, Boiler operation & maintenance.

Maintenance
- Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
- Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
- Responsible for the technological upgrading of the obsolete Machines.
- Responsible for preparing failure analysis, preventive, predictive and breakdown reports for minimizing downtimes by providing quick turn around responses and efficient solutions.
- Designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the spare parts and establishing the quality & quantity limits.
- Making the commercial & technical comparison of various technical bids to ensure the best procurement of spare parts and equipments.

Project Management
- Erection and Commissioning experience of Utility Equipments, viz, Ion Exchange DM water plant, Dowtherm Vapouriser, Boiler, Air Conditioning AHUs, Effluent Water Plant, Air Compressor and Refrigeration Machine.

Energy Management
- Trained by National Productivity Council of India for Energy Manager.
- Energy Manager of the site - Coordinating Energy Conservation Activities, Preparing Action Plans and Follow ups for their implementation.
- Member of Reliance Intersite Energy audit Team.
- Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in expenditures and work within the budget.

Six Sigma
- Underwent Six Sigma Black belt training by Indian Statistical Institute, Bangalore.
- Completed two Six Sigma Projects as Black Belt:
1. Improvement in Boiler Efficiency (Steam to Fuel ratio)
2. Improvement in DG power generation Efficiency

Environment Management System
- LRQA certified EMS Lead Auditor and ISO 9001 Internal Auditor.
- Distinction of preparing documentation of ISO 14001 for entire site.
- Distinction of implementing ISO 9001 at the site.

IT Skills
- Implementation of Plant Maintenance Module of SAP/R3 for integrated maintenance, ensuring smooth business operations.
- Conversant with Minitab Statistical Software
- Real time experience of planning and monitoring the Project Progress with MS-Project package.
- Conversant with Windows 95 / 98 / 2000, AutoCAD 2000, MS-Office applications.
- Familiar with Lotus notes mail system.

Significant Accomplishments
- Distinction of getting the certification for ISO9001 at the site & documenting the same.
- Successful in establishing a Condition Monitoring Setup using CSI 2120 A2117D1 vibration Analyzer & Vibration monitoring methods which helped in improving machine reliability.
- Member of the quality circle team Manthan.
- Instrumental in compiling procedures for precautionary measures for using different types of chemicals used in the process industry.
- Participated in National Conference For Young Managers (1998), Organised by AIMA.
- Won prize in debate competition on Managing Change, organised by Lucknow Management Association, in 1998.

EDUCATION:
B.E. (Mechanical) from Harcourt Butler Technological Institute, Kanpur, 1995

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