Resume - Process Engineer in Refinery, Oil&Gas and Petrochemical Industries

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Resume #11886

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ACADEMIC QUALIFICATION:
B.Tech. Chemical Engineering passed out in May'93,
Regional Engineering College –Tiruchirapalli, India
First class with Distinction

PROFESSIONAL SKILLS:
1. Hands on experience in implementation of Advanced Process Control system (DMC plus & Connoisseur) and Kinetic Model development& parameter tuning (FCC Rx/Rg). Familiar with Real Time Optimization (ROMeo) and Advanced Rigorous Performance Monitoring system (ARPM).
2. Hands on experience in steady state process simulation (HYSYS, PRO II, ASPEN PLUS, HTFS, ACOL, HEXTRAN, PIPESIM (hydraulic), FLARENET (flare network), FRED (flare radiation/dispersion)) and Dynamic Simulation (HYSYS DYNAMICS, NATASHA (surge analysis), OLGA (Surge and Slug analysis)).
3. Hands on experience in Process Engineering of Refinery (Crude & Vacuum, Hydrotreaters, Fluid catalytic Cracking), Oil & gas (Separation, Gas treating (Amine treating), Stabilization, dew pointing, sulphur recovery units) and Petrochemical industries (Linear Alkyl benzene, EPI chloro hydrin and Platinum reformer units)
4. Hands on experience in Commissioning & Operation of Refinery and Petrochemical units (Crude and Hydrotreaters, EPI chlorohydrins plants.)
5. Having expertise in conceptual, basic engineering, detail-engineering activities and process engineering in an operating plant. Also familiar with DCS operation and operation practices.
6. Conversant with Shell Design Engineering Practices, Parsons Engineering Practices and API codes.

SUMMARY OF EXPERIENCE: Total years of experience - 12

July 2003 – Present Process Engineer – Parsons Oman Engineering LLC –Muscat.
1.Worked as Lead Process Engineer for pre front-end engineering of a complete gas plant – Revamp of existing 540 MMSCFD Thammama C gas plant –GASCO-Abudhabi. The major activities are
- Simulation of Separation, stabilization, amine treating, gas dew pointing/turbo expander and sour water stripper units in HYSYS. Heat and Mass balance generation.
- Rerating of all process equipments including separators, stabilizer columns, amine absorber, amine regenerator, glycol contactor, turbo expander, exchangers, air coolers, pumps and control valves/ hydraulics.
- Review of relief valves, flare systems and safeguarding systems.
- HAZOP review of all the plants including sulphur recovery units.
- Dynamic simulation of separator section.

2. Involved in conceptual study for expansion of Oil gathering station (Al Huwaisah –PDO-Oman). The major activities are
3. Worked as a Process Engineer for revamp of Oman Refinery Crude unit
4. Working as a process engineer for basic and detail engineering of oil gathering station (separators, flare system, oil pumping system, pipeline)

Note: Basic Engineering includes simulation, heat and mass balance, hydraulics, equipment design /data sheet preparation, design, HAZOP and IPF review etc

Jan 2001 – June 2003 Advanced Process Control and Simulation Engineer – SIMSCI (Invensys India.)

1. Responsible for implementation of Advanced Process Control system and Traditional advanced Process Control system The major activities carried out are
- Implemented APC (DMC +) for Reliance Crude and Vacuum Unit. This include the preliminary analysis of the plant, DCS Controller tuning, Heater Pass balancing, Step testing, Modeling, Controller configuration, Simulation and Commissioning. Inferential Model development with Aspen IQ. Controller Size: 37 MV x 55 CV, Inferentials – 11
- Implemented APC for Dairy Units (2 units) with Connoisseur on Foxboro DCS. This include DCS Controller tuning, Step testing, Modeling, Controller configuration, Simulation and Commissioning.
- Implemented traditional advanced control system in VVF petrochemical industry, Shasun pharma Industry.
- Involved in feasibility study for implementation of APC in for Hydrotreater, FCC, and Reformer.

2. Hands on experience in model development (equation formulation) and parameter tuning of FCC Rx/Rg kinetic model for Chennai Petroleum Corporation limited.
3. Involved in Real time optimization model building for Reliance Refinery (India) Naphtha Management Program.
Involved in feasibility study to implement real time optimization package for Reliance Jamnagar Aromatic complex which include feed naphtha component optimization. As part of the study, model developed for crude, FCC, Coker naphtha splitter sections.
4. Involved in the proposal preparation for integrating various refinery and aromatic complex models with APC.

5.Responsible for SIMSCI's Simulation Products Technical support (PRO II, HEXTRAN, INPLANT, VISUAL FLOW, DATACON). The major activities are
- Customer technical support –
Major simulations carried out part of customer support: Hydrocraker unit for Mangalore Refinery, Crude and FCC units for Chennai Petroleum and separation and stabilization section for Cairn Energy and KTI.
- Customer training
– Training provided on PRO II, HEXTRAN and DATACON for Indian Oil Corporation, Haldia Petro Chemicals and Indian Institute Technology Delhi.
- Simulation solution – Simulation of FCC Gas plant for an Indonesian Refinery as a part of feasibility study to implement real time optimization package.
Simulation and optimization of acetic acid plant for EID Parry.
- Product testing – Involved in testing of distillation and flash model for real time optimization package (ROMeo).

Feb 1998 – Jan 2001 Assistant Manager (Process) – Crude and Hydrotreaters at Reliance Petroleum Limited – 1 ½ years
Assistant Manager (Process) – Hydrotreater and Fluid Catalytic Cracker at Nagarjuna Oil Corporation – 1 ½ years.
1. Involved in Basic Engineering, detail engineering, precommissioning and Commissioning of crude and hydrotreaters (diesel & VGO) units in Reliance Petroleum and involved in basic engineering of hydrotreater (diesel) and Fluid Catalytic cracker unit in Nagarjuna Oil Corporation.
2. The major activities carried out in Reliance Petroleum Limited are
Basic and Detailed Engineering - the PFD, P&ID, cause and effect diagram, Equipment drawings, vendor drawings, DCS graphics operating manuals review/preparation. Review of consistency of units interconnection, unit integration, startup and shutdown requirements, unit's material and energy balance.
- Simulation of crude column, VGO Hydrotreater Fractionation., air coolers carried out to review the adequacy of the units for different modes of operation.
- Inspected all the static equipments and piping loops and modified / solved few design / fabrication mistakes.
- Prepared commissioning procedures.
- Prepared Daily Performance monitoring procedures and prepared Guarantee test run plan.
- Involved in catalyst evaluation for hydrotreater and FCC catalysts
- Involved in process review of Hydrotreater, Sulfur Recovery and Merox units along with Shell Global Solutions
- Involved in corrosion audit of Hydrotreatres, Hydrogen and Sulfur plants
- Undergone training in Hydrotreating and FCC technologies by UOP.
- Involved in preparing commissioning procedures the entire refinery and Aromatic complex.
- Studied entire refinerie's Steam and Power Balance
- Involved in Solomon Associate's Energy audit.
3. Involved in Basic engineering for revamp of Crude, Hydrotreater and FCC units.
Simulated crude, hydrotreater fractionation and FCC units-gas plant. Generated heat and mass balance for the revised capacity.
Design check carried-out for all the major equipments excluding reactors. (Columns, exchangers, air coolers, pumps and control valves)
4 The major activities carried out in Nagarjuna Oil Corporation Limited – Diesel Hydrotreater and Fluid Catalytic Craker.
- Involved in Basic Engineering of diesel Hydrotreater and FCC.
- Involved in licensor evaluation for Hydrotreater, Hydrogen and Sulfur plants
- Involved in the refinery configuration fixing after analyzing Mobil plant configuration, future product specifications.
- Involved in the conceptual integration of various units common process facilities
- Inspected columns and vessels in the Mobil plant before dismantling.
- Prepared Startup /shutdown / Normal operating procedures for crude, hyrotreater and FCC units.
5. Involved in expansion study (form 105 KBPSD to 125 KBPSD). Simulated Crude unit in Aspen plus and checked /modified crude column diesel section to process higher capacity.

June 93 to Jan 98: M/S TAMILNADU PETROPRODUCTS LTD
Process Engineer LAB (Hydrotreater / Molex) and ECH Plant for 2.5 yrs and Operation engineer LAB front end (Hydrotreater and Molex) and ECH for 2 yrs.

TPL is one of the leading petrochemical Industry in the south India producing Linear Alkyl Benzene (85,000 TPA) and Epichlorohydrin (10,000 TPA) and is the first LAB plant implemented Advanced Process Control System IDCOM by Setpoint.

Nature of the Job
1) Daily performance monitoring, Trouble shooting, carryout modifications, Pressure survey, improvement/ optimization activities etc (Typical process engineering activities in an operating plant)
LAB plant consists of UOP kerosene hydrotreater, UOP Molex, UOP Pacol ( Plat reformer) and UOP Alkylation process. ECH plant consists of M/s Conzer's ALC and ECH process.
2) Operated LAB front end (UOP Hydrotreating and UOP Molex process) and ECH plant from DCS.
3) Ensuring the equipments availability and Releasing equipments for maintenance
4) Raw materials planing requirement and product / raw materials reconciliation.

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