Resume - Instrument/Process Control engineer with more than 17 years of experience in Pla...

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Resume #15333

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Sub: Application for the post of Project Engineer (Instrument / Process Control).

I am an Instrument/Process Control Engineer, a postgraduate, with 17+ years of experience in, FEED to Commissioning of Mega and Capital projects.

My experience which includes Design, Detailed Engineering, Construction, Commissioning, Project Management, Maintenance and Technical Services would be of definite advantage and an asset to the company I work for. I have also been a part of many Plant turnarounds in a responsible position for supervision of jobs on Instrumentation and Control Systems.

I have been thoroughly involved in responsible positions from Concept to Commissioning for Mega Grass Root Projects, Expansion/Revamp Projects and Capital Projects with installed cost ranging from $1 Million to $400 Million.

My work experience includes working with Design Consultants, Engineers India Ltd., (EIL); John Brown (UK); Parsons International (USA) for Design/Detailed Engineering and with Process Licensors DOW Chemicals and Snamprogetti for the project activities. I have also worked in close association with multinational Control systems vendors like Honeywell, Yokogawa, Siemens, Bailey and ABB.

Presently working with Saudi European Petrochemical Co, Saudi Arabia in Technical Services handling Capital projects, Plant Modifications, Technical Studies and Plant Support from concept to implementation. The job includes Engineering, Conceptual Studies, Procurement, Vendor coordination, Construction and Commissioning.

Apart from experience in various areas of Instrumentation and Control systems, my strong computer skills and proficiency in various packages like MS Project, MS Word, MS Excel, MS Power Point, MS Access, MS Outlook and SAP MM/PS modules would surely provide me an edge for better performance in my job roles.

I have been constantly receiving appreciation letters and merit certificates recognizing my contributions. This definitely reflects my performance as a Goal Oriented, sincere and hard working team player in my job functions.

I have an excellent oral and written communication skills and my work experience includes regular coordination with Multinational work force.

I would like to be part of an organization that offers potential growth and career opportunities with stability. The enclosed resume is a brief summary of my background and experience. I would be delighted to meet you in a personal interview to convince you that my skills and energy would be an asset to your company.

C.V. for the post of Project Engineer (Instrument / Process Control)

Objective:
To get a Senior engineering or Supervisory position for the Project engineering, Industrial operational support and commissioning of the Petrochemical, Petroleum or Gas industries with a good career opportunity.

Date of Birth, Age: 17-09-1962, 42 Years
Nationality, Current location: Indian, currently working in Saudi Arabia
Mobilization: 2 months joining period (Negotiable)

Academic Qualifications:
Course University Year Class
M.Sc (TECH)Instrumentation Andhra University 1986 Ist Class
B.Sc. Sri Venkateshwara University 1983 Ist Class with Distinction

Job Appreciation:

IBN ZAHR – Saudi Arabia:
* Appreciation Certificate received from Sr. Vice President during the year 1996-97.
Oil & Natural Gas Corporation Limited – India:
* Awarded with Merit Certificates twice from General Manager for outstanding contribution during the years 1989 & 1995.
* Appreciation letters received from Chief Engineer during the year 1988.
Professional Affiliation:
Senior Member of the Professional Society (14 Yrs.), Instrument Society of America.

Special Exposure:
* Trained on Advanced process control and optimization by Honeywell Automation.
* Trained on Honeywell DCS TDC 3000 / TPS & GUS Implementation.
* Trained on Yokogawa DCS, Centum V by M/S Yokogawa, Japan.
* Trained on Siemens PLCs Simatic ST-S5 SYS 2.
* Trained on ABB August TMR - ESD System PLCs.
* Trained on Wonderware Intouch configuration (MMI Package).
* Trained on Bently Nevada 3500 Monitoring System and Data Manager 2000.
* Orientation on SAP Components Materials, Inventory & Warehouse management.
* Trained on various computer courses like MS Excel / MS Power point / MS Outlook / Group wise / Intelligent Query (IQ).
* Trained on Installation, Configuration & Administration of Windows 2000 Professional & Windows 2000 Server.
Total Experience: ( 17 ) SEVENTEEN YEARS (13 Yrs in supervisory position)
Experienced in Project engineering, Commissioning & Maintenance of Petrochemicals (Poly Propylene, MTBE), OIL, GAS and Condensate Industries.
Position Duration Period Employer
Instrument / Process Control Engineer 1996 –Till date 8 Yrs IBN ZAHR, Saudi European Petro Chemical Company, SABIC, Saudi Arabia.
Executive Engineer(Instrumentation) 1992-96 5 Yrs Oil & Natural Gas Corporation Limited, Surat, India.
Asst. Executive Engineer(Instrumentation) 1987-91 4 Yrs

Overseas assignments:
Witnessed the Factory Acceptance test in Honeywell, Phoenix, USA for SIX weeks for the Polypropylene – II plant of IBN ZAHR during the year 2000. The system was Honeywell TPS (R600), GUS with Windows NT operating system.

Witnessed the Factory Acceptance test in Farrel office, U.K. for the Polypropylene plant Debottlenecking project of IBN ZAHR. The systems were Siemens PLC 135U PLC & the Wonderware MMI system with Intouch V7.0.
S K I L L S S U M M A R Y:
I ). PRESENT PLACEMENT-IBN ZAHR –AL JUBAIL–SAUDI ARABIA(1996-Till date)
POLYPROPYLENE & MTBE PLANTS: IBN ZAHR, Saudi European Petrochemical Company is a member of prestigious "SABIC" group of companies. The complex consists of Two Polypropylene production units with an annual production of 600,000 MT and Two MTBE production units with an annual production of 1.3 million tons.
MAJOR ACTIVITIES:
Present position: Instrument / Process Control Engineer in the Technical Services department.
Responsibility: Control systems/Instrumentation project engineering, plant engineering activities, start-up / shutdown / routine plant support, Investigation on the plant upsets, Implementation of plant changes in the control systems and field instrumentation.
Advanced Process Control (APC) Project for Poly Propylene Plants: Cost 2.0 Million US $: Detailed technical scope was prepared in house, invited bids, extensive technical discussions were done with the prospective vendors, technical evaluation done, awarded the project and the project implementation is in progress.
DCS replacement project: Cost 8.0 Million US $: Evaluated the project requirement, extensive technical discussions were done with the vendor, formulated the project requirements to be an LSTK, awarded the project and handed over to a dedicated team for handling the project and the project was successfully completed.
PP-2 expansion project support: Cost 400 Million US $: Provided technical support to the EPC vendor, from the engineering department as an end user, witnessed the factory acceptance test, and commissioned the plant by performing all the functional checks in the control systems.
Miscellaneous Capital projects: Instrumentation/Control systems support was provided for various miscellaneous capital projects like Installation of the Rotary feeders on PP Product receivers/Purge Bins, Additional Bin blasters, Installation of Hard chart recorders/Bypass work station, DMDS Injection to the Catofin units, Catofin Turbine Re-rating project, 450 Debottlenecking project, Olefins conversion technology project, PP-3 expansion project.
General Activities:
To develop conceptual studies and write statement of requirements for the new projects.
To review bidder's lists, bid documents for contract/purchase for all control systems and instrumentation equipment such as distributed control systems, advanced process control, emergency shutdown systems, safeguarding systems and SCADA systems.
To review and approve engineering design activities performed by consultants and EPC contractors for all instrumentation and process control systems.
To ensure uniformity and standardization at optimum levels in design and engineering.
To audit installations during construction, witness factory and site acceptance tests, pre-commissioning and commissioning of equipment/systems.
To diagnose, carry out root cause failure analysis and advise on remedial measures to avoid the plant breakdowns. To maintain and update a centralized control systems failure report and recommend solutions for the repeated failures of the systems.
II ). OIL & NATURAL GAS CORPORATION Ltd. ( ONGC ), SURAT, INDIA. ( 1987-96)
Complex details:
The Complex HGPC (Hazira Gas Processing complex) is an on-shore plant, which receives 40 MMSCMD of Gas from the India's largest Gas fields located in the Arabian Ocean. Gas and the associated condensate are received from the Offshore platforms through the high pressure Sub Sea pipe lines. The processed Gas is supplied through 1800 KM long pipeline to various consumer companies. The produced LPG, Natural Gasoline (NGL) and Sulphur Pellets are supplied to consumers through Pipe, Rail loading facilities. The complex mainly consists of:
1. LPG Recovery Units. 4. Dew Point Depression Units
2. Gas Sweetening Units 5. Condensate Fractionation Units.
3. Gas Dehydration Units 6. Sulphur Recovery Units.

MAJOR ACTIVITIES:
Project-1: LPG Processing plant: 20 Million US $ approximately.
Commissioned the plant Instrumentation and control systems as a Maintenance engr.
Project-2: Gas sweetening plant-1: Cost of the project: 80 M US $ approximately.
An LSTK project. Coordinated with the Engineering contractor KTI, USA for the project activities, commissioned the plant Instrumentation and control systems.
Project-3: Gas sweetening plant-II: Cost of the project: 85 M US $ approximately.
As a project engineer, Coordinated with the EPC Vendor, reviewed the Detail engineering and commissioned the plant Instrumentation and control systems.
Project-4: Gas sweetening plant-III: Cost of the project: 100 M US $ approximately.
As a project engineer, Coordinated with the Engineering contractor, Daelim, Korea for the vendor evaluation, basic engineering, detail engineering, witnessing the FAT for the DCS, installation of the plant Instrumentation and control systems.
Detail Engineering & System software configuration was done for Yokogawa Centum V DCS totally in house, by generating the control loops, Sequential functions, Graphics & Logs for the Phase II Expansion project.
To plan and execute the Day to day, preventive, Break down maintenance, Annual Turn around activities for the DCS, PLC systems and various field Instruments.
Maintenance of the Control systems of Centrifugal, Reciprocating types of Compressors of various makes like NUOVO PIGNONE, ROTOFLO etc.
Calibration and servicing of various types of Control Valves, Shutdown valves and Field instruments.
Maintenance of Paging system (Gaytronics), Gas Detection Systems (Rexnord, Detronics, General Monitors), fire Alarm systems.
Maintenance of Online Analysers of various makes like Maihak, Houston Atlas, Panametrics, EG & G for monitoring of H2S, Moisture and Dew point.
Off shore experience: Frequent visits made to several Off-shore process platforms in India for various Instrumentation and control systems activities.

Familiar DCS Systems:
* Honeywell TPS, GUS R 600
* Honeywell TDC 3000 Rel. 401 & 533.1
* Yokogawa Centum V
* Yokogawa Centum XL.
* Bailey Controls, Net 90 & Infi 90
* Valmet Classic, Valmet XD & Valmet DNA.

Familiar PLC Systems:
* Siemens, Simatic S5 & S7 systems
* Triconex TMR System Ver 7.0.
* ABB August TMR system
* Yaskawa PLCs, Japan.
* Honeywell Logic Manager.

Familiar miscellaneous Systems:
* Wonderware Intouch V 7.0 for the Polypropylene plant Extruders control.
* SCADA - Supervisory control system on DEC VAX VMS 7.0 and on DEC Alpha with UCC (Licensor) provided applications.
* CCC Anti Surge control systems.
* Bently Nevada Vibration / Temperature / Thrust / Rod Drop monitoring systems & Data Manager 2000.
* Gas detection / H2S Detection / Fire Alarm systems.
* Siemens WINCC, GENISIS Interlock systems for Maintenance overriding purposes.
* ABB On-line Analysers – VISTANET.
* Yokogawa On-line Analyser system.
* Speedtronic Turbine Controls, Mark II & Mark IV.
* SAP Components as an USER.

Field Instrumentation familiarity:
Strong experience in wide range of Field Instrumentation devices like Field Transmitters, Safety critical instruments, Control Valves and Shut down Valves. Knowledgeable on various standards used for the design of Control systems / instrumentation projects.

Software familiarity:
Strong computer skills and proficiency in various packages like MS Project, MS Word, MS Excel, MS Power Point, MS Access, MS Outlook, SAP & CAD which are regularly used for various departmental activities like Internal correspondence, preparation of Status reports, presentation to Senior management on Projects status and for internal mailing requirements.

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