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MAINTENANCE CORDINATOR and Total Quality Management Facilitator & Instructor since 2000

PROFESSIONNAL EXPERIENCE
2003 / to day: Group OMV - TUNISIA
ASHTART site, offshore field. Platforms and oil storage tank for SEREPT: (Société de Recherche et d'Exploitation du Pétrole en Tunisie).

ENGINEERING MAINTENANCE & PRODUCTION MANAGER:
Process, Mechanical, Electricity, Instrumentation, Classification/Certification & NDT and Submarine structure Inspections, Computerized Maintenance System (CMS) Administration.
- Follow-up of all maintenance activities (scheduled & unscheduled inspections, and work shop activities).
- Prepare the weekly, monthly and yearly activity reports of all disciplines.
- Prepare the KPI (Technical & economic indicators) of all disciplines
- Prepare the budget for all activities.
- Prepare the maintenance plan (short, medium and long term ) for more than 300 units or packages (dynamic machines, cranes, life boats, life craft, vessels, HVAC system, Fire & Gas detection systems, Safety & environment equipments, structure, electric network, etc,…)
- Monthly: Launch and follow up all scheduled inspections of all disciplines (Process, Mechanical, Electric, Instrumentation, NDT et HVAC).
- Conditional Maintenance: analyse vibratory by the IRD software, the lubricating oil analyses, the engines water cooling, the electrolyte solutions, thermograph RI for the electric network,
- Prepare, launch and follow up submarine structure inspections.
- Conclude the scheduled inspections: Updating the guide of inspection, check the back tools, take in charge the reparable, update the CMS data base with technical comments, parts, man power, costs, diagnostic,
- Insure the update of PID & PCF, Isometric and electric drawings, operation manuals, spare parts directory…
- Continuo follow-up of the most important functional parameters (tendency curves) of a different wells, process circuit (oil, gas & produced water treatment), main dynamic machines and healthy & safety equipments. And analyse every abnormal deviation.
- Follow up the Wire line operations.
- Launched and follow up the biannual regular inspection of electric network.
- Follow up the early inspection of certification of the plates-forms and classification of the storage barge.
- Follow up the actions to eliminate all exceptions.
- Contribute to prepare the training matrix training for the maintenance & production people.

PROJECTS:
- Revamping of the gas turbine air combustion system. Prepare the specifications, evaluation offers.
- Revamping of the recovery condensate circuit: overview of the circuit, reduce to 15% volume of the flare gas and eliminate the black smoke by installing the air combustion system.
- Improve the reliability of the gas lift centrifugal compressor: rotor deposit problem was analysed and identifying the initial causes. A temporary solution was adopted et study for a definitive solution is in progress (different scenarios are possible).
- Improve the reliability of Gas lift reciprocating Compressors by the FMECA method: collect of all events' data and analyse the main failures and identify the initial causes, studying the appropriate solutions and implementation the suitable solutions for different parts of the machine (water and lubricating-oil cooler, regulation, ignition system, valves, etc…)

January 2001-December 2002: PREUSSAG ENERGIE - TUNISIE

MANAGER SITE
ASHTART site, offshore field. Platforms and oil storage tank for SEREPT: (Société de Recherche et d'Exploitation du Pétrole en Tunisie).
Manage all activities on site and RHSE (Responsible of Healthy, Safety and Environment)
- Manage all the maintenance & production operations on site with a team of six supervisors (Mechanics, Electrical, Instrumentation, Process, Wire line, Metallic construction and painting).
- Assure the use and the respect of the HSE roles on site.
- Lead a workshop before each operation (preparation, coordination and hazard analysis)
- Control and validate a work permit and consignations for all next day activities.
- Initiate meetings for each risk situation detected and follow up the action plan suggested.
- Follow up the weekly test of the safety equipments and goods.
- Make sure that the permit work' recommendations are in place before beginning any operation.
- Continuous follow up of the main parameters of a different treatment circuits of oil, gas, water production…
- In contact with the maintenance engineering department and logistics.
- Prepare and diffuse the daily report for all activities on site.
- Follow up of the contract crew, sensitize them on the rules of HSE
- Prepare the training plan of the technical people (based on the continuous evaluation of their efficiency).
- Participate to prepare the budget.
* Total Quality Management Facilitator and instructor
- Training the technical team on site foremen, technicians on the TQM « Customer Focused Education System» et « Practical of the Quality» of Philip Crosby Associate.
- Initiate and lead brainstorming meetings to resolve problems.
- Assist work teams to eliminate all nonconformity.

1997 / End 2000: ARCO - TUNISIE
MAINTENANCE CORDINATOR
ASHTART site, offshore field. Platforms and oil storage tank for SEREPT: (Société de Recherche et d'Exploitation du Pétrole en Tunisie).

Supervise all maintenance activities on site, (Mechanics, Electrical, Instrumentation, Process, Metallic construction and painting).
- Manage the maintenance operations for all equipments of the ASHTART field (300 packages dynamic machines & static equipments).
- Transform the scheduled and unscheduled maintenance inspections to a planning of realisation based on the HSE and production requirements.
- Coordinate with the production supervisor.
- Make the continuous respect of the HSE rules
- Lead meetings to prepare the maintenance operations.
- Prepare the Gant chart (level 3) for main inspections (to follow up the critical tasks)
- Prepare the work permits for the next day maintenance operations
- Up date the drawings (PID, Electric, PCF, lay out, …)
- Updating of the planning of rotation of the maintenance personnel according to the plan of load
- Diffusion of reports of interventions, expert's reports and main parameters of the process circuits.
- Lead meetings to resolve a technical problems
- Assure the feedback in real time of the maintenance works in the CMS tool.
- Diffuse the weekly & monthly performance indicators (state of all the work orders, technical and economical data).

Project of additional development of the Ashtart field
- Commissioning and start up of the main facilities (TEG unit, FMX communication system, turbo pump)

April 1986 - End 1996: ELF AQUITAINE TUNISIA - Tunisia
ASHTART site, offshore field. Platforms and oil storage tank for SEREPT: (Société de Recherche et d'Exploitation du Pétrole en Tunisie).

Dec. 1993 – end 1996: COORDINATOR CMMS

Computerized Maintenance Manage System Coordinator
- Prepared the contract and implemented SEREPT computerized maintenance manager system (Maintenance, stock and procurement)
- Leaded the CMMS project teams
- Trained SEREPT staff on:
-Use of the CMS Modules
-Maintenance KPI (MTBF, Reliability…)
-The FMECA tool

April 1986- Nov.1992: In Charge of Control of Management Stocks
Organization of the Stocks (18 000 items):
- Abandonment of the method of control on manual cards «Cardindex» and implementation on computer system (IBM 34 application house).
- Standardization of spare parts and creation of catalogue per category of part
- Overhaul and updating of nomenclatures (detailed Description, Reference, grouped Codes,)
- Identification and Elimination of the obsolete stock.
- ABC dynamic Analyses of stocks and classification of parts as per rate of rotation.
- Updating the parameters of management of stocks (mini / maxi and low limit)
- Creation of a model of technical machine file
* Realisation of the infrastructure of the warehouse and of the material storage park.
* Maintenance of handling equipments and drilling material.
* Prepare procedures of control and management of stocks (systematic elimination of all material become obsolete, updating of parameters, updating of nomenclatures)

KNOWLEDGE AND RESTRAINT
- Gas Turbine SIEMENS: TB 4000-TB 5000-Tornado.
- Gas Compressors: Ariel – DRESSE-Rand - Cooper Superior-Worthington.
- Emergency Generator Group: Detroit Diesel-Caterpillar-Cummins-Perkins-Volvo-Baudoin…
- Fire-pumps: Caterpillar-Guinard-Bergeron Rake-Clarke- Detroit Diesel.
- Air Compressors: Ingersoll Rand - DRESSER Rand - Fluid Service-Compair.
- Cranes: Mape-Bucyrus-Weatherford.
- HVAC: Carrier-Caladair-York.
- Gas Treatment units: PROSERNAT- Foraid.
- ESD System: GE Fanuc-M.G-SIEMENS.
- Electric motor: Alstom, CEN, US motors, ABB.
- Pump: Acec, Guinard, Bayron Jackson, Pleuger, Ingersoll Dresser Rand,.
- Electric energy Management system
- Hydraulic System: Elevator, MHI,Shaffer.
- System HVAC: Carrier, NEU, Caladair
- Hydrocyclone and floating system Treatment of separation water

* Good knowledge and restraint of facilities / facilities in oil & gas activities; commissioning, start-up, maintenance (onshore and offshore)
* Familiarized to work with the International communities.
* Computer literate (word, excel, outlook, internet, several CMMS tools).

February 1985 – March 1986: SOFOMECA Tunis (Iron Foundry company)

Maintenance Engineer
- Revamping of a unit of melt steel.
- Prepare the scheduled maintenance of all units and the part list to have in stock

May 1984 – January 1985: COMECAB (Metallic Construction)
Head of method office
- Prepare of technical files of construction of trailers, dumpsters, cisterns of hydrocarbon, tank transporters, etc… (Conception, plans of details and file of certification for the ministry of transport).
- Follow-up of construction in workshops.
- Manage the stock of raw material and the auxiliary facilities.
- Contact with clients, suppliers, certifying organizations

DIPLOMA:
University of Valenciennes in France
- Master degree in Industrial Maintenance: June 1983
- DUT: University Diploma of Technology in Industrial Maintenance: June 1981

CERTIFICATE
- Facilitator & Instructor: « Customer Focused Education System» of Philip Crosby Associate.
- H2S: TOTAL Safety Tunisia.
- Computer Security Awareness: IBM
- First-aid

MAIN TRAININGS
- Risk Prevent: enspm
- Electrical Habilitation: Apave
- TPM (Total Productive Maintenance)
- The five S: Sheiro (Ranging) - Seiton (to was Able to in order) - Seiso (Cleaning) - Seiketsu (Cleanliness) - Shitsuke (Discipline): Serept
- Maintenance and exploitation of rotating machines: ENSPM
- Maintenance of gas turbine
- Gas detection
- Technical contract, negotiation and follow up: ENSPM
- Gas Lift activation and ESP: ENSPM
- Project Manager Tools: Prolog & ENSPM
- Statistical Process Control: CAP ENTREPRISE – France
- Technical to lead meetings: Philip CROSBY
- Maintenance of Hydraulic Systems: Hydco
- A welded construction: CETIME / ISP (Institute of welding of Paris)
- Improvement of a Quality System: INNORPI
- Exploitation of a computer network: NETCOM

LANGUE: Arabic –French excellent level (read, write and speak) – English (Technical).

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