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1.0)Qualifications:
1.1)Professional: Passed graduation in Mechanical Engineering from the Institution of Engineers(India),Calcutta in the year 1988.
1.2)Computers : Obtained certifications in c ,c++ , Java1.2 , Advanced java, Oracle 7.3 ,Lotus Approach, MS office, Domino Designer R5.0 (Developed web sites as a freelance programmer, Developing applications for departmental usage in Petronas Ammonia-Training management System ,Accident reporting system, Petronas ammonia Web Site etc.,)
2.0)Professional Experience: Around 14 years
Over a period of 14 years gained experience in Projects ,Erection ,Commissioning ,Condition Monitoring ,Process Plant Maintenance for various types of rotating equipments related to Fertilizers / Refineries / Heavy Chemical(Soda Ash)/Power industries.
.2.1)Petronas Ammonia Sdn Bhd,Kerteh,Malaysia
Working as a Technical Trainer Since April 2002:
Acts as an internal consultant, provides a focal point and reference to staff development. Establishes development objectives, plans and guidelines covering in class and on job training, in order to ensure that development of nationals meet the company's overall manpower plans and objectives. Facilities and follow-ups long term job training assignment of employees. Discusses and finalizes standard development programs for entry point employees, development policies and procedures.
Working as a Senior Executive – Mechanical (Technical Support) since April 2001.
•Acts as technical advisor to Maintenance and Operations
•Performs and documents engineering review of repairs to rotating equipment
•Analyzes machinery using condition and performance monitoring technologies(Bently Nevada DM 2000 and TM 2000 monitoring system.)
•Performs root-cause failure analyses, and recommends corrective actions.
•Defines appropriate preventive and corrective maintenance repair scopes for rotating equipment, for both daily and turnaround maintenance
•Recommends appropriate spare part items and levels
.Initiates project proposals, planning; and maintains controls for reliability improvement projects
•Conducts safety audits of refinery facilities and recommends changes to prevent damage
•Assembles and writes procedures and training materials; conducts training classes when appropriate to improve craft knowledge.
.To develop contracts for all company division's and recommend qualification / evaluation criteria and negotiation strategies. Co-ordinate the effort and advise users on various contractual and commercial matters in the field. Evaluation of claims/requests for contract variations and maintenance including follow-up until close of contract will be second nature.
2.1)Costain AbuDhabi Company,Abu Dhabi,UAE.
Worked for the ADNOC , LNG plant train III shut down 2000 for 30 days from 2 nd April 2000 to 4 th May 2000.
Mr. Tony Caldwell , Overhaul Superintendent ,Costain Abu Dhabi
2.2)Kremenco ,Kuwait(KNPC,Mina-Al-Ahmadi Refinery,Kuwait)
Designation: Maintenance Engineer (Rotating Equipments)worked for 2 years.
Nature of Experience: Worked as a rotating equipment engineer in the refinery in the H.P/K.D/G.O.D/RHENIFORMER UNITS of the fifth largest refinery in the world and handled the following equipments from 17 th Feb 1997 to 8 th March 1999.
1)High speed centrifugal compressors(Turbine Driven/Motor Driven)-High Pressure (225 bar)/Low Pressure.(Mitsubishi/IHI/Worthington , Nuovo Pignone , Demag Delaval, Dresser Rand ,Ingersoll Rand, MAN GHH etc.,)
2)Reciprocating compressors(Turbine/Motor Driven)High pressure (225 bar)/Low Pressure.(Mitsui, Worthington, Nuovo Pignone, Dreseer Rand, Ingersoll Rand etc.,)
3)Centrifugal Pumps(MultiStage>> Ebara ,KSB , Sulzer , Worthington etc., ),Blowers(Decardinas) etc.,
4)Special equipments (Hydraulic Power Recovery Turbines, Turbo Expanders, Cryogeneic equipment etc.,)related to the refinery.
Reference: Mr.Ahmad Al-Sharrah , Superintendent ,KNPC ,Area -2
2.3)TataChemicals Ltd.,(Fertiliser Division/Chemicals Division)
(June 1990 to Feb 1997)
2.3.1)Fertiliser Division at Babrala(UP):
Designation :Sr.Asst. Eng to Maintenance Engineer.
Nature of Experience: Erection and commissioning of rotating machinery like centrifugal compressors, reciprocating compressors, pumps, blowers,gas turbines etc. Looked over the maintenance of Power Plant consisting of Two numbers of Frame 5 (GE/Thomassen) gas turbines with HRSG’s ,Service Boiler ,DMPlant and other utilities like inst air, cooling towers ,Naphtha Storage and handling ,Ammonia Storage and Handling etc.,
2.3.2)Chemicals Division(Mithapur,Gujarat):
Designation: Graduate Engineer Trainee to Sr. Asst. Engineer.
Nature of Experience: Maintenance of pumps , Compressors, Agitators, Centrifuges, Conveyors ,Gear Boxes ,Evaporators etc.,
Mr.P.J.Parekh, Tata Chemicals Ltd., Babrala, India
2.4)Volrho Ltd.,(Now Ralchem Limited),Hyderabad, India.
Designation: Supervisor – Mechanical Maintenance.(Worked for eight months).
Nature of Experience: Maintenance of pumps, Compressors, Boilers, Cooling Water System, Refrigeration System etc.,
2.5)ITC-Bhadrachalam Paper Boards Ltd.,Sarapaka, AndhraPradesh, AP
Designation:Junior Management Trainee.(Power Plant).Worked for one year.
Nature of experience: Operation of Boilers, Steam Turbines, Coal handling system, DM Plant,ETP and Other utilities like inst air, cooling water etc.,
2.6)Nava Bharat Ferro Alloys Ltd., Paloncha , Andhra Pradesh
Designation :Supervisor Trainee.
Nature of Experience:Maintenance of 16.5 MVA electric arc furnace and auxialliaries.
3.0)Professional Achievements:
3.1)Received appreciation letter from M/S KNPC ,Kuwait for putting best efforts during the MRTA period in the year 1997 for Timely ,Safe and successful completion of MRTA assignments.
3.2) Awarded by M/S Tata Chemicals Ltd.,Babrala for putting up extra ordinary efforts in solving Magnetic clutch problems and liquid fuel firing problems in Gas Turbine(GE Frame 5) on 15 th August 1996.
3.3) Sincerely and timely completion of various assignments in time and upto the satisfaction of the management.
3.4) Received appreciation from General Manager(Petronas Ammonia) for conducting training on Laser Alignment for engineers and technicians using Rotalign.
3.5) Received first prize & appreciation from MD in Quality 5S logo design competition in Petronas Ammonia
3.6) Received first prize in safety Poster Design competition in Petronas Ammonia
3.7) Received second prize in safety slogan competition in Petronas Ammonia
3.8)Received appreciation letter from MD for participating in inhouse software development programs.
4.0)Special Training Programs Undergone/Certifications:
4.1)Operation and maintenance of Frame 5 Gas Turbines (GE/Thomassen ) conducted by M/S Thomassen International bv, Holland.(One week)
4.2)Training on compressors and turbines at BHEL ,Hyderabad ,India(2 days)
4.3)Piping engineering conducted by I I T , Mumbai.(one week)
4.4)Training programs for Sr. Maintenance Engineers conducted by Fertiliser Association of India, New Delhi.(One week)
4.5)Operation and maintenance of Mechanical Seals conducted by M/S Sealol Hindustan Ltd., Delhi.(2 days)
4.5)Many other training programs on energy conservation ,safety, valves etc.,
4.6)Certificate course in Gas Turbine Applications and Economics from IGTI ,Atlanta,USA.(Distance learning course)
4.7)Certificate course in computer languages like c , c++, Java, Advanced Java and Data base package oracle 7.3,Lotus Approach, Domino Designer
4.8)Bearing Technology and maintenance from SKF , Malaysia.(4 days)
4.9)Laser alignment training by Pruftechnik , Singapore.(Three days)
4.10)Team building training by Petronas ,Malaysia
4.11)Certificate in Quality Education System from Petronas, Malaysia
4.12)Safety relief valve training by Farris Engineering ,Malaysia
5.0)Personal Details:
5.1)Date of Birth:17/07/1965.
5.2)Father’s Name: K.P.Sarma.
5.3)Marital Status : Married.
5.4)Family Particulars: Dependents are wife , mother, and auntie.
5.5)Languages Known: English, Telugu, Gujarati, Hindi.
5.7)Extra curricular activities: Playing and watching cricket ,Watching TV ,software development etc.,
5.8)Member ASME –5915079 .Elected and Worked as an organising committee member of ASME Kuwait chapter for the year 1998-1999.
5.9)Having Kuwait Light motor driving licence valid upto 2007,Malaysian Light Motor Vehicle Driving Licence Valid upto 11/08/2003.
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