Resume - Key skill: Design and Implementation of quality management system Education: De...

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Resume #21161

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Objective: Management position in quality assurance where an experience of over 10 years will add value to operations.

Qualification / Certification:

* Degree in Mechanical Engineering - (AMIE – The Institution of Engineers - India)
* ASNT Level II in MT, PT, UT, & RT.
* ISO 9001:2000 QMS Lead auditor.
* Course in MS office and AutoCAD.
* Attended vendor development and TQM training programs.
* Valid UAE driving license.

Skills:

* Thorough Understanding of ISO 9001: 2000 quality management system.
* Ability to develop and implement a quality system standard conforming to ISO 9001: 2000.
* Ability to interpret engineering drawings of critical nature and various international standards & codes pertaining to ASTM, AWS, ASME, BS, etc.
* Conversant with fabrication, machining, welding, surface preparation, industrial coating (Galvanizing/ Painting), material testing, heat treatment, NDT, paint inspection, etc.
* Proficient in the usage of computers; programming using MS access
* Office correspondence and technical writing.

Professional experience:
1. Jun 2002 - Present
Organization: A manufacturing company with ISO 9001 certification involved in structural steel design, fabrication and general engineering machine shop activities.
Designation: Quality In charge

Responsibilities:

Maintaining the company's ISO 9001 certification and managing all quality related operations with responsibilities including:
* Conducting internal quality audits and organizing management review meetings; non conformance analysis; corrective action; document control and control of records; QMS documentation at various levels within the organization; organizing surveillance and re-certification audits, etc.
* Vendor identification and sub-contracting; conducting vendor audits & monitoring existing vendor performance.
* Providing technical / quality related inputs to various departments; providing assistance in contract review; review material submittals; overseeing customer quality requirement and quality concerns.
* Implementation of contract/Project quality management system, and project specific quality planning; review of ITP, specifications & technical procedures.
* Ensuring conformance of work to statutory requirements.
* All quality control functions including managing a team of 12 Quality control personnel involved in: inspection and testing of materials, WPS qualifications & performance qualifications, weld inspection, NDT, paint shop inspections, reporting, etc.
* Handing over of final project documentation/ MRB.

Key accomplishments:

* Played a key role in developing the company's Quality Management System. Rewrote entire QMS documentation: QA manual, procedures, forms, etc.
* Independently handled the company's ISO 9001: 2000 certification process.
* Developed a correspondence manual and standardized the company's entire internal and external communication process.
* Contributed effectively as a panel member involved in selection of machineries worth USD 5 Million.
* Designed and developed a computerized incoming raw material management system using Microsoft access, leading to enhanced identification and traceability.

Major projects wherein handled all quality functions pertaining to structural steel works:

Exhibition halls for Air show 2000, Dubai
Sheraton plaza pedestrian bridge at Sheikh Zayed road, Dubai.
Internal and external access system for intl. Airport, Dubai.
Bridge at Al Majaz Canal, Dubai.
Dubai World Trade Centre – Exhibition Halls, Dubai.
Jebel ali power and desalination station – K, Dubai.
H- stn gas compressor facility at al-aweer, Dubai.
Sulphur recovery expansion project, Qatar. [Technip]
Vinyl project, Qatar. [Technip]
Multistorey carpark at alghubaiba, Dubai.
Ras Al Khor Bridge, Dubai
Sheikh Zayed mosque, Abu Dhabi.

2. Aug 1998 – Jun 2002
Organization: Same as above
Designation: Quality control engineer

Responsibilities:

* Preparing inspection and test plans.
* Organizing third party inspection visits to workshop and site.
* Internal auditing and reporting.
* Maintaining records of NCRs, corrective actions, management review meetings, internal quality audits, etc; Maintaining database of standards and codes.
* Performing WPS qualification and performance qualification.
* All quality control activities related to fabrication, welding and coating.
* Compiling manufacturing record books/ quality dossier.
* Preparing specification and method statements.

Key accomplishments:

* Computerized the entire inspection reporting activity leading to reduction in personnel by 30 %.
* Applied principles of inventory control and successfully reduced stock levels of various types of consumables by 10%.
* Promoted as in charge of quality.

3. Aug 1994 – Jun 1998
Organization: H.H.E (P) LTD, Hyderabad, India. Manufacturers of spares for steam /gas Turbine and Compressor. Other activities included re-babbiting, re-conditioning of turbine rotors and casings, dynamic balancing, and general engineering machine shop works.
Designation: Production Engineer.

Responsibilities:

General Management of various activities in the machine shop including:
* Direct responsibility for a workforce of 30.
* Preparation of process sheets: manufacturing methodology, sequence of operation & tool planning.
* Production planning and scheduling.
* Material requirement planning.
* Development of critical turbine spares using reverses engineering technique.
* Vendor identification and sub-contracting.
* Providing inputs to contracts department for estimation/ quotation.

Key accomplishments:

* Restructured and improved workshop practices
* Achieved 15 % cost saving in the manufacture of labyrinth seals by making modifications to manufacturing methodology.
* Developed a new babbiting section, works of which were earlier sub-contracted.

4. May 1991 – July 1994
Organization: Excel Engineers, Hyderabad, India. Manufacturers of steam/ gas turbine blades and critical turbine spares with CNC facility.
Designation: Quality Control Supervisor.

Responsibilities:

* Inspection of markings prior to rough machining, dimensional inspection of machined components and preparation of inspection reports.
* Calibration of measuring instruments and maintaining records
* Non-destructive testing – PT, MPI, and UT.
* Organizing client and TPI inspection activities.

Languages Known:

English, Hindi, Telugu, Tamil & Kannada

Personal Details:
* Nationality: Indian.
* Date of birth: 23rd May 1968.
* Marital status: Married.
* Passport No. A 4949671.

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