Resume - Mechanical Engineer, with 11yrs exp, Specialized as Coating/painting engineer im...

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Resume #34904

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OBJECTIVES
To obtain a lead/managerial position in the area of Coating/Paint inspection/QC inspection in marine, oil & gas, automotive manufacturing or other industry where my expertise in Paint/Corrosion engineering and inspection knowledge, acquired skills and education can be useful and to keep abreast with latest technologies to improve Corrosion control and the quality of painting

SUMMARY OF SKILLS

Achieved - Certified NACE Painting inspector

Acquired Valuable and rich experience of about 11 years in all aspects of painting/coating inspection and implementation of different types of coating techniques and practices, Corrosion control Operations, safety operations, cost estimation of painting tasks and leadership qualities

Hands on experience in all inspection methods and various coating inspection gauges

Troubleshooting and analysis of coating failures and probable coating repair procedures drawn up for clients

Familiar with various coating standards (hull and storage tank) and coating systems like Epoxy, Vinyl, Chlorinated rubber, Polyurethane, Floor coatings (Poly urea) and other industrial coatings, cathodic protection systems

Obtained expertise in estimating, cost analysis, planning, monitoring, and coordination with staff /clients/contractorsv

Excellent communication, team coordination, and client interaction v

Knowledge on Auto CAD R-12, MS-Office (Excel, Word, PowerPoint, MS- Access)v

Knowledge on usage planning tools such as Excel, Primavera & MS-Projectv

Immense knowledge of all surface preparation standards, coating systems, ship repairs, design and development of the ship

Hands on experience in preparing data analysis reports using metric tools such as Pareto charts, control charts and bar charts

Active member in imparting ISO 9001: 2000 standard in the company and more specifically to painting activities

EXPERIENCE

Date: From Oct 2001– Till Date
Company: Abu Dhabi Ship Building, Musaffah, U.A.E.
Position: Engineer - Blast and paint
Role: Planning, Scheduling, monitoring and coordinating of painting activities & Painting Inspection

Clients: a) UAE Navy, b) National Marine Services (NMS) c) National Marine Dredging Service (NMDC), d) Gulf Marine Service (GMS), and e) other private sectorsJob Description*

Responsible for coordinating, scheduling, controlling and engineering activities of coating and painting

To coordinate with the clients to assess Blasting & Painting areas, and inspection standards requirements with coating inspectors and to develop a detailed plan*

Responsible for arranging client's representatives and coating inspectors for stage and final inspection.

Responsible for conducting surface preparation inspection prior to painting operations.
Observing surface standard profile (using surface profile comparators),

Monitoring spray techniques (using WFT gauges for obtaining proper thickness). *

Responsible for checking up of Dry film thickness, Holidays correction prior to final inspection.*

To coordinate with QA/QC department, solve quality issues, making final inspection reports and maintaining all coating records*

Troubleshooting and analysis of coating failures and probable coating repair procedures drawn up for clients*

Responsible for estimating cost (cost analysis), effort (man hrs) and Material Cost for the project (vessel)*

Responsible for developing an over all-planning documents and schedules using excel/ primavera*

Responsible for coating in all types of new construction modules (block), cradles and other structural and fabricated items*

Responsible for coating in all types of Aluminum boats, fiber and wooden boats*

Very good painting exposure in all types of pipes, pumps, valves and other mechanical components*

Responsible for ensuring the successful completion of the Painting, ship repair inspection and meet the customer requirements and standards*

Responsible for monitoring job progress of activities as per the plan and Organizing, engaging & controlling the work force*

Responsible for preparing and maintaining all project related document throughout the life cycle*

Responsible for ensuring the adherence to quality standards of the company*

Responsible for weekly reviews of the milestones *

Responsible for creating the status reports and bills and appraises the top management with the project status during the status review meetings

Date: From Jul 1999 – Sept 2001
Company: Keppel Shipyard Pvt. Ltd., Singapore
Position: Engineer – Ship Repair
Role: Quality and Coating Inspection, Vessel Movement
Job Description*
Responsible for conducting coating inspection with clients and coating inspectors.*

Responsible for advising (to team) job techniques pertaining to blasting and painting operations for good quality.*

Monitoring all types of surface preparation methods and painting methods (Air spray and Airless spray)*
Reporting to Section Manager regarding all job progress and inspection status*

Work experience on all types of coating instruments like (DFT/WFT gauges, Holiday detectors, surface contact temp gauges, sling hygrometers) and other psychometric charts during coating inspection*

Study and review paint specifications, interact with coating inspectors for proper specifications and systems. *

Responsible for quality checking of all types of surface preparation Abrasives like copper slag, steel grits, silica quartz, red garnet and other minerals*

Responsible for inspecting and controlling the vessel ballast and stability conditions before docking and undocking

Responsible for Setting up Blocks as per the docking plan*

Responsible for arranging the classification society surveyors and testing (load test) of life boats, Davits, Derricks, and various types of cranes including servicing / renewal of wires and falls*

Responsible for ensuring the adherence to the safety procedures as required by yard standards and regulations*

Responsible for calibration and servicing of Anchor and cable*

Repair and renewal activities of insulation, paneling (Carpentry), flooring and tiling works* Scaffolding and rigging jobs

Date: From Aug 1998 – Jun 1999 Company: Royal Marine Services Chennai, India
Position: Engineer – Ship Repair
Role: Fabrication work, Weld inspection and related engineering activities

Job Description

Responsible for Review of all design and drawings related to ship repair and new construction jobs*

Responsible for all fabrication and welding job requirements*

Responsible for participate in the development of weld process optimization to improve efficiency and productivity*

Responsible for perform site surveillance of the weld process and weld procedures*

Responsible for performing the UT Survey of hull structures in accordance with class requirements Radiography, Ultrasonic testing, M.P.I. & P.T.*

Responsible for performing Weld inspection and weld Pitting repairs & steel renewals in excess of 50 tons/ship*

Co-ordination with contractors, clients and coating inspectors for vessel blasting and painting operations.*

Responsible for Preparing of Data sheets, Material Trace ability Record and Weld Map of Documentations*

Responsible for the preparation of Final user Documents as per Customer Requirements

Date: From Dec 1993 – Aug 1998
Company: Chokhani International Ltd. Chennai, India
Position: Engineer
Role: Fabrication work, Planning, estimating, metric data analysis and engineering activities on coating, docking and undocking operations

Job Description
Feasibly study and analysis of Tenders - documents, drawings, specifications*

Responsible for estimating cost, man/machine hours, bill of materials, consumables, tools & equipment lists etc using Excel and MS project*

Preparation of project plans with detailed schedules*

Responsible for performing data analysis and creating Pareto charts and bar charts depicting the progress, effort and cost data analysis status report*

Identification of sub contractors and obtaining quotation for the specialized jobs, negotiations and allocation of jobs to them*

Performing Docking & undocking operations of the ship

Responsible for setting up Blocks based plan of the ship to set existing blocks of the floating docks*

Responsible for inspecting and monitoring with respect to different standards; e.g.; surface preparation and protective coatings for under water hull, deck, cargo holds including tank coating for all types of ships in accordance with paint maker's specifications*

Responsible for preparing all generating various coating related reports and submit to QA/QC department, clients and coating inspectors*

Responsible for allocating additional work pertaining to shop repair activities*

Responsible for providing safety and other related precautions during all types of ship repair works.

EDUCATION
Bachelor Degree of Engineering in Mechanical Engineering, Madurai Kamaraj University, Tamil Nadu, India - 1989-93, MBA – doing (Pursuing from IGNOU, India)

CERTIFICATES & TRAININGS
Certified NACE LEVEL 1 - Corrosion Inspector (National association for corrosion Engineers)

Received training on "Blasting and Painting Techniques" conducted by "NGEE ANN" Polytechnic, Singapore

Received training on "Advanced Corrosion Techniques" by GASCO, Abu Dhabi, UAE

Received training on ISO 9001: 2000 standards and company quality standards and procedures

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