Resume - 15 years of experience in QA/QC, Welding Inspection, Piping systems, Pipelines, ...

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Resume #3996

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EXPERIENCE: INDIAN: 10 years OVERSEAS: 5 years TOTAL: 15 years

EDUCATION:

 Diploma in Mechanical Engineering passed in 1988 from Tamilnadu Polytechnic, Madurai, State Board of Technical Education & Training, Tamilnadu State, India.

 CSWIP Plant Inspector - I, ÑSWIP 3.2, Senior Welding Inspector, CSWIP 3.1.

 American Welding Society - Certified Welding Inspector AWS-CWI # 010 11 481

 ASNT Level II in Radiographic Testing, Ultrasonic Testing & Magnetic Particle Testing.

 Conversant with Computer Packages AutoCad2000, Microsoft Office.

OTHERS:

 Valid UAE Driving License # 686946 (Expires on 30th May 2013).

EMPLOYMENT HISTORY:

 A. September 2002 to till present: Overseas AST Co. L.L.C,
P.O. BOX # 350, Dubai, UAE.
Designation: QA/QC Engineer
PROJECT:-
 Dubai International Airport Expansion (Phase II): - Jet Fuel Pipe Lines
 Client: Dubai Civil Aviation
 Consultant: Dar Al Handasah
 Jumeirah Islands - Chilled Water Piping Distribution Network (47 Kilometers)
 Client: Jebel Ali Properties/Gulf District Cooling
 Third Party Inspection: Bureau Veritas
 HOT TAPPING: SHELL, GASCO

DUTIES & RESPONSIBILITIES
 To supervise QC Inspector's for Inspection of Pipes, Fittings, Consumables, Weld Joints, Fit-up's, Pipeline Alignment, Leak Detection System, Heat Shrink Sleeves & Coatings.
 To liaison with Third Party Surveyor for conducting Welding Procedure Qualification, Pipeline Inspection, Radiographic Film Interpretation, Field Insulated coated joints and corresponding reports.
 To Prepare ITP for assigned projects
 To write new Welding Procedure Specification for the project handled, includes HOT TAP Procedures
 To conduct / perform Weld Procedure/Performance Qualifications Tests, witness Destructive Testing, Prepare PQR, WPQR and approvals from TPI etc.
 To Coordinate and control inspectors and Third Party inspection services
 To Advise project managers on Project Quality and error prevention
 To Analyze project production activity with regard to quality and quality defects
 To Execute all inspections and recording the results
 To make Final acceptance and handover to client quality related documentation
 To prepare Quality Control formats as required by the Client Specification.
 To prepare Inspection Reports as required for ISO9000:2000.
 To witness blasting, dft check's & adhesion test's at sub-contractors yard for Coating and Lining.

B. September 2001 to August 2002: Doosan Heavy Industries & Cons. Co. Ltd.
[HANJUNG], South Korea.
Designation: QA/QC Engineer (Mechanical)
PROJECT: -
 Umm Al Nar De-salination Station "B" – Abu Dhabi
 CLIENT: - Abu Dhabi Water and Electricity Authority (ADWEA)
 CONSULTANT: - Mott MacDonald
DUTIES & RESPONSIBILITIES
 To inspect & co-ordinate with Client's Mechanical Engineers for Piping System inspection, Storage Tanks Inspection, Pressure Test's, NDE & Welding Inspection.
 To inspect GRP Piping Systems, Rubber Lining Inspection, S.S Cladding's as per requirements
 To inspect & liaison Static Equipment Inspection & Alignment, Steel Structural, Painting and Hot Iinsulation / Lagging Inspection for Equipments like 325 Tons Boilers, 84 Meters x 24 Meters x 16 Meters Height Distillation Units – 5 nos etc., as per International Codes, Standards & Specifications.
 To co-ordinate & witness Out of Roundness, Plumbness, Vacuum Tests, Penetrating Oil Tests, Settlement Tests, Blasting, DFT Checks, Dolly Pull off Tests, Painting / Coating Materials verification, Method of application etc. for Steel Storage Tanks 78 M Dia. X 16.5 M ht. – 4 nos
 To perform Installation, Alignment, commissioning inspection of Rotating Equipment like Sea Water Intake Pumps 3 Mega Watts – 6 nos., Brine Recirculation Pumps 2.5 Mega Watts -5 Nos., Cooling Water Recirculation Pumps 2 Mega Watts – 5 Nos., Distillate Pumps 0.8 Mega Watts – 5 Nos., Condensate Discharge Pumps, Boiler F.D. Fan's, Town Water Supply Pumps – 9 Nos.
 To liaison with sub-contractor's QC personnel for preparation of Inspection Schedule, Review RT Films, and to witness the required inspection.
 To prepare Inspection Reports, review Test Packages etc.
 To witness Proof Test's for Overhead Cranes, monorails etc.
 To make Final acceptance and handover to client quality related documentation

 C. January 1998 to October 2000: A.H. Shuwayer Co.,
Kingdom of Saudi Arabia.
Designation: QA/QC Engineer

PROJECTS: -
 Shedgum Gas Plant Debottle-necking Project, Shedgum for Saudi Arabian Oil Company (ARAMCO) through Pritchard Al-Bassam Limited (PABL), KSA.
 Up-grade Firewater & Drainage System, Abqaiq for Saudi Arabian Oil Company (ARAMCO), KSA.

DUTIES & RESPONSIBILITIES

 To review the Test Packages, developing Welding/Testing Procedures, Co-ordinate with Client Inspectors, Preparation / verification of punch-lists, review / interpret NDT techniques, witness and monitor the Hydro testing, Pneumatic testing and In-service Leak Test of Piping system as per International Codes, Standards & Specifications.
 To liaison with third party inspection and testing agency for welding procedure and performance qualification test, calibration of inspection and measuring instruments, welding machines etc.
 To Co-ordinate with NDT contractor to carry out RT, UT, MT & PT as per required Project Specifications and update the NDT result on relevant Isometric Drawings to witness, review and attest the NDT report.
 To Co-ordinate with the welding foreman and site engineers for marking the weld repair area on welding joint after reviewing the RT reports and expediting the weld repair for final clearance of pipe lines.
 Inspection of Piping spools & Structural item fabrication in compliance to Isometric Drawing. Inspection is to be carried out at layout/ marking stage, fit-up stage, during & after welding as per Welding Procedure Specification, for the consumable used for welding and final dimensional & visual inspection prior to release of pipe spools & structures for painting.
 To implement and monitor the quality program.
 To perform Internal Audits in QA/QC and to co-ordinate during Quality Auditing by external agencies.
 To prepare ITP as per the requirements of company policy.
 To up-date and maintain as per ISO 9002 - daily weld inspection reports, layouts, fit-ups, welding, dimensional and visual inspection reports, request for NDT contractor, weld inspection summary sheets, material traceability report, material inspection reports, hydro test package as per P &ID and Isometric Drawings.
 Inspection of Material received from our client & local purchased materials viz. Pipe, Fittings, Structural items etc. in compliance to the Standard Specifications and to review the Material Test Certificate.
 To check the Bill of Quantity of Isometric Drawings and reconciliation of material utilization for the project.
 Did work in Claims Task Force for preparing Spread Sheets of Radiography Test's.
 To co-ordinate for Shut Down Maintenance of Pipe lines during TIE-IN and HOT TAPPING operations

D. April 1993 to January 1998: Varuni Biomass Energy Products
(P) Ltd., Dindugal, INDIA
. Designation: Asst. Engineer (Mech.)
PROJECTS:
 Sulfuric Acid Plant
 Linear Alkaline Benzene Sulphonic Acid Plant
 Acid Slurry Plant
 Sodium Silicate Plant
DUTIES & RESPONSIBILITIES

 Reporting day-to-day activities to the Works Manager and planning for the next day project activities.
 Monitoring and over-all supervision of fabrication & erection through out the whole project.
 To Co-ordinate with Boiler Inspectors for Hydro Testing Waste Heat Recovery Boiler, Economizer and inter connected pipelines, which is under Indian Boiler Regulations.
 Inspection for Materials & Equipment's received from other state & local purchased items viz., Pumps, Heat Exchangers, Twin Lobe Compressor, Valves, Pipe, Fittings, Structural items etc., in compliance to the Standard Specifications and to review the mill test certificate.
 Supervision and Inspection of Piping spools & Structural item fabrication in compliance to Isometric Drawing.
 To coordinate with NDT contractor to carry out RT, UT, MT & PT as per required project specifications.
 To co-ordinate with the welding foreman for marking the weld repair area on welding joint after reviewing the RT reports.
 To up-date and maintain as per project specification Inspection reports, hydro test package as per P &ID and Isometric Drawings.
 Preparation of Bill of Materials and Material Requests for Mechanical items.
 To Co-ordinate with local machine shop for the parts and spares required for plant.
 To check the Bill of Quantity of Isometric Drawings and reconciliation of material utilization for the project.

E. November 1988 to April 1993: Sri Devi Engineering Works,
Madurai, Tamil Nadu.
Designation: Supervisor

DUTIES & RESPONSIBILITIES

PURCHASE DEPARTMENT
 Procurement of raw materials & bought out items as per company's Purchase Order's which include Tempering & Heat Treatable Steels for Automobile Mould's & Dies / Rubber Molding machinery's.
 Co-ordination for various types of Heat Treatment Processes like annealing, quenching & tempering, case hardening, normalizing, nitriding along with relevant documents.
PRODUCTION DEPARTMENT
 Day to day allocation of jobs to different types of conventional machinery's viz., lathes / planning / shaping / radial drilling / milling / welding generators / surface grinders etc.
 Co-ordination with foreman's for daily production activities and discussing regarding the same with Production Engineer.
 Preparation of daily production reports, job history cards, and material requisition reports, etc.
 Co-ordination with QC Personnel.
 Assisting in negotiation of completed Bid's with Manager.
QUALITY CONTROL DEPARTMENT
In charge for ensuring quality of the following items:
 Rubber Molding Hydraulic Press ranges from 30 ton to 300 tons.
 Tire Pre-tread Curing Presses.
 Jigs & Fixtures for Auto Rubber components.
 Automobile Tire & Tube Manufacturing / Testing Machinery's.
 Dies & Moulds for 'V ' / Fan Belts.
 Did inspection for the above said items at layout / fit-up / during / after welding and final inspection as per client's needs / requirements / standards.
 Familiar with the use of inspection instruments like micrometers, vernier calipers, dial gauges, height gauges, feeler gauges, radius gauges, depth gauges, screw pitch gauges etc.

PERSONAL DATA

DATE OF BIRTH: 25 July 1969
NATIONALITY: Indian
MARITAL STATUS: Married
LANGUAGE KNOWN: English, Hindi and Tamil
UAE VISA STATUS: EMPLOYMENT

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