Resume - I am an Instrumentation Engineer, having 15.5 years of experience in the field o...

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Resume #44023

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BRIEF DESCRIPTION:
* Having 15.5 years of work experience in the field of instrumentation from Project execution to maintenance such as inspection, construction, commissioning of field instruments, DCS (Yokogawa's Centum-XL, Foxboro's Intelligent Automation), PLC, single loop controllers, smart transmitters, control valves, etc., spare parts maintainability, day to day maintenance and in Plant maintenance (PM) module of SAP R/3.
* Work experience in construction, commissioning, maintenance and modification activities of instrumentation system in Refinery & Petrochemical industries.

EDUCATION:
* B.Tech. (Instrumentation Engineering) - Passed out in May 1991 with First Class.
* B.Sc. (Physics) - Passed out in April 1988 with First Class.

Company Name/ Designation/ Period
1) Kuwait National Petroleum Co., Kuwait, Instrumentation Engineer (July 2006 to till date)
2) Al-Jubail Petrochemical Co., Jubail, Saudi Arabia Instrumentation Engineer 3.75 Years (September 2002 to June 2006)
3) Reliance Petroleum Limited (Refinery), Jamnagar, India Deputy Manager (Instruments) 4.5 Years (March 1998 to September 2002)
4) Manali Petrochemical Limited, Chennai, India Deputy Manager (Instruments) 6.5 Years (August 1991 to March 1998)

TOTAL YEARS OF EXPERIENCE: 15.5 years

Technical:
Having hands on experience with the following instrumentation system:
* Distributed Control System (DCS)- Centum-XL of Yokogawa, Intelligent Automation of Foxboro
* Programmable Logic Controller (PLC) - 984B of Modicon Gould, PLC -4, SLC 500- 5/4 of Allen Bradley
* Emergency Shutdown System (ESD) - Triconex
* Fire & Gas System - Warmold, consists of smoke detectors (optical & Ionization), flame detectors, linear heat detectors, manual call point, hydrogen gas detectors, combustible gas detectors, FM 200 extinguishing gas systems, Deluge valve operating system
* Electronic controllers - Yokogawa, Contrec and Foxboro 960 series
* Tank level gauge system - SAAB Radar Tank gauging system, Enraf Noniyus
* Turbine meters - FMC Smith, Hoffers
* Analysers like Gas Chromatograph of Combustion Engg.,pH analyser of Polymetron, oxygen analyser of Rosemount, Teledyne, Density meter of Peek.
* Motor operated valve (Rotork)
* Process Switches like pressure, temperature, level limit switches (Magnetrol, Donfoss, Switzer, Yamatake honeywell)
* Load cell based weighment in weigh bridges, blending vessels of Philips
* Field electronic/smart transmitters - Fisher Rosemount, Foxboro, Masonelian, Hartmann & Braun
* Control valves – Fisher, Neles Jamesbury, Masonelian, IL-Yamatake Honeywell, Keystone
* Steam Turbine Governor System – TRISEN - TS110
* Mass Flow meters of Micromotion and Exac
* SAP R/3 in Plant maintenance module – Maintenance system software tool

DETAILS OF EXPERIENCE:
1) From July 2006 to till date:
Joined Kuwait National Petroleum Company, Kuwait as an Instrumentation Engineer in the Project Department.

Presently, I am working for MOIP – Phase I (Modernization of Obsolete Instrumentation Project). This project deals with up-gradation of instrumentation system.

The job includes:
* Review of engineering documents submitted by EPC contractor and vendor.
* Review of P&ID and data sheets
* Review of hook up drawings
* Development of functional design specification (FDS) for DCS/ESD
* Up-gradation of the following instrumentation/control system:
- RS3 DCS to Delta-V system (Emerson control system)
- Relay logics to TMR/QMR based ESD system
- All field instrumentation to smart instrumentation
- Installation of flow metering system and flow computers with DCS interface.
- Manual tank gauges to replace by radar tank gauging(RTG) system
- MOVs and its master station connectivity to DCS and ESD system

2) From September 2002 to June 2006:
Joined AL-JUBAIL PETROCHEMICAL COMPANY (KEMYA), Jubail Industrial City, Saudi Arabia as an Instrumentation Engineer. Kemya is manufacturing LLDPE, LDPE and Ethylene / Propylene through Olefin Cracker plant.

I worked as an Instrumentation Engineer in the Maintenance Dept. for LLDPE & Olefin Cracker plant.
- Worked in the Turn-around (T/A 2006) for cracker plant, LLDPE, LDPE & Utilities.
- Worked in KEMYA's Fanar Project (SAP) phase II. This FANAR project deals with making database such as Bill of Materials, task listing, classification activities, etc for SAP Plant Maintenance Module. Worked for Olefin cracker plant.

Responsibilities:
* To carry out day to day, weekly, preventive maintenance and emergency shutdown planning job, arranging materials, spare parts maintainability, co-ordination with other maintenance dept. to execute the instrument related jobs & provide support to carry out other dept. maintenance jobs, preparing SMPs for instrumentation.
* To implement the plant change request (PCRs) or design change request (DCRs) - modifications arise in the existing instrumentation system for LLDPE, LDPE, Olefin cracker and Offsites plant at KEMYA site. The job involves review of design specification, bill of materials, raising purchase request for materials, installation and commissioning of the instrumentation system and update the records.
* Jobs were carried out in Plant maintenance module in SAP.

3) From March 1998 to September 2002:
Joined M/s Reliance Petroleum Ltd. (Refinery), Jamnagar, Gujarat, India as Deputy Manager (Instruments) in the year March 1998. This is the world largest grass root refinery, promoted by M/s Reliance Industries Ltd.
- Worked in the total instrumentation activities such as erection, inspection, logic development, review of P&ID, checking of data sheet with P&ID, providing hookup drawing for field instruments, supported in developing function design specification (FDS), construction activities, listing pre-commissioning activities, attending PSSR (Pre-start-up safety review) and commissioning of
- DCS – Foxboro, ESD – Triconex, SLC 500 – Allen Bradley
- Fire & Gas system – Warmold, Deluge operating system
- Radar tank gauges – SAAB, MOVs - Rotork
- Mass flow meters – Fisher Rosemount, Turbine meters - Hoffers
- LPG unloading system blower – Roots, Batch controllers – Contrec
- Package skids like Blue Die Injection, Benzene Vapour Recovery System, Mercaptan for LPG and other field instruments
- Logic and functional check, attended DCS SAT (site acceptance test)
- Supported Tankfarm expansion engineering like assigning I/Os in DCS/PLC, identifying spares in field junction boxes, proposing cables/JBs for different applications as per area classification, selection of transmitters, gauges, etc., re-ranging of instruments (in field & DCS) as per process requirement, etc., construction activities (LPG, Gasoline, Diesel, Kerosene, JetA1, Naptha, Benzene) and commissioned instrumentation system. The job involves configuration of all instruments in DCS (Intelligent Automation of Foxboro) like from field instruments to CP40FT through FBMs, mapping of third party device like Xcell communication for pump-start/stop/interlocks, MOVs open/close/alarm indication through Pakscan, ATGs (Automatic Tank Gauging system of SAAB) to MGs, Emergency Shutdown interlock in PLC (Triconex).
- Worked in the interfacing of data like mass flow, valve feedbacks, F&G output to & from GAIL (Gas Authority of India – LPG pumping station-stationed at Reliance Petroleum Ltd., Jamnagar, India) as per company's guidelines.

Responsibilities:
* Worked as a Lead Engineer - Instruments.
* Attended day-to-day maintenance problems, executed modification jobs in the existing instrumentation system (in DCS- Intelligent Automation of Foxboro), spares planning and maintaining, attending production meeting, budget planning, conducting tool box talks, execution of breakdown maintenance and preventive maintenance, providing technical assistance to construction dept. & minor project cell for modification arose in the plant based on plant change request (PCR) or plant change order (PCO), trouble shooting of interlock in DCS, PLC, controllers, F&G systems with ESD system & HVAC, other field instruments.
* Ensures the performance of the contractor job as per standard & clearing contractor's invoices upon job completion and satisfaction.
* Making reports on failures and implement the corrective action upon analysis.
* Check lists were made for daily and periodical checks on the instrumentation system depends upon the failure rate and criticality.
* Reviewing spare parts periodically, advices stock level upon requirement using SPIR (Spare parts inter-changeability record) format, suggesting alternative instruments by identifying suitable spares to minimize the inventory cost. Accordingly, PR (Purchase Request) was raised.
* Work experience in SAP R/3 for day-to-day maintenance activities in Plant Maintenance module.

4) From August 1991 to March 1998:
Joined M/s Manali Petrochemical Ltd., Manali, Chennai (SPIC group of organization), India as an Engineer trainee in the year August 1991, had been promoted to Deputy Manager (Instruments) in the maintenance dept., manufacturing Propylene glycol, Propylene oxide, Propylene glycol mono methyl ether (PGMME) and Polyols.
- Worked in the erection and commissioning of PGMME plants such as installation, calibration and loop checking of field instruments and assigning loops, generation of graphics, sequence logic etc in DCS(Centum-XL of Yokogawa), Trip interlock system in PLC (984-B of Modicon Gould)
- Some of the DCS I/Os & field instruments used initially for Di-Chloro propane (DCP) were re-vamped and modified to suit for PGMME plant loops. The job involves identifying I/Os & field instruments, up-dating instruments loop diagram, data sheets, identifying material take-off, providing hook up drawings, modification in instruments tubing, re-routing of cables to the assigned junction boxes, loop checking, re-ranging of transmitters & DCS face tag and executed functional test.

Responsibilities:
* Worked as a Shift-in-charge –Instruments, carried out the jobs and trouble shoot the problems arose during the shift for all the plants.
* Troubleshoot the logic and interlock problems in DCS/PLC for batch process – Polyol plant & other continuous process plants as required by the operation
* Taking back up of DCS control stations and engineering stations periodically as per vendor recommendations.
* Participated in designing, planning & implementation of new installation & modification in the field instruments as well in DCS graphics, sequence table (for interlocks), alarm indication, etc. as per the guidance of plant technical services and update the documents & procedures as per changes made.
* Attended maintenance problems, spares maintaining, executed preventive maintenance jobs and modification jobs in the existing instrumentation system.
* Reviewed the shutdown job lists and scheduled the jobs as per process clearance & manpower availability and identify the process interlock during start up to have a smooth start up of the plant.
* Commissioned Propylene bullets and its utilities at Propylene Importation Terminal at Cuddalore, Tamil Nadu, India.
* Worked in the generation, implementation and up-keeping of the instrumentation systems as per ISO 9001 awarded by M/s Det Norske Veritas Industry B.V., The Netherlands.

TRAINING:
1) Attended training in Engineering and Maintenance function of Yokogawa's DCS, Centum-XL at M/s Yokogawa Electric Asia Pte. Ltd., Singapore.
2) Attended vendor training of Foxboro's DCS-Intelligent Automation in configuration and basic maintenance in the system conducted at M/s Reliance Petroleum Ltd., India
3) Attended vendor training of Allen Bradley training in PLC5 series conducted at M/s Reliance Petroleum Ltd., India
4) Attended SAP training in order processing, preventive maintenance of Plant Maintenance module conducted by SABIC training center, Kingdom of Saudi Arabia.

COMPUTER KNOWLEDGE:
MS-Offices, SAP, Intools(Read only)

LANGUAGES KNOWN: Sourashtra, Tamil, English, Hindi

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