Resume - M.E in Instrumentation Engineering with 17 years Oil & Gas Project design, Deta...

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Resume #52702

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Nationality: Indian

Date of Birth: 01/09/1965

Educational Qualification: ME (Instrumentation Engineering), 1993
MIT, Anna University, Chennai, India

B.Tech (Electronics Engineering), 1990
MIT, Anna University, Chennai, India

B.Sc (Chemistry), 1986
University of Madras, Chennai, India

Professional Affiliation: Offered Research Technical Seminar on Human "Artificial Heart" & member of IEEE-1986-90

Training Programme: Offered many Technical Presentations, Class Room & ON JOB-Training Courses had conducted by me for Client personnel at various occasions.
SUMMARY( Profile):
* Accomplished up to Manager/Division Head (Instrumentation & Control System) in India and Project Engineer in Overseas, having over 17-Years of extensive experience with broad ranging in Up stream and Down stream of the Oil & Gas Sectors (Oil & Gas Production, Transmission Pipelines, Refineries, & Petrochemicals) and Power Sectors. Proven leader ship skills- involving Leading the Team/Department with Multidiscipline & Multinational environment, managing, developing & motivating team to achieve objectives & Targets. Flexible committed individual with excellent interpersonal verbal and written communications skills & Projects Execution / Technical Problem resolving skills to handle complete spectrum of Instrumentation & Control System Conceptual FEED Design, Detailed Engineering, FAT&SAT and Construction, Pre-Commissioning/ Commissioning, Start-up, Operation & Maintenance and Shutdown activities and Conducted Class Room & On-Job Training Programme got appreciations from KOC.. Also Experienced & Participated in the HSE Safety Systems study, Risk Assessments, HAZOP, HAZID Studies, SIL Reviews, HIPPS Studies and Feasibility & Reliability Engineering etc..

Personal Strength & Achievements: Accomplished Instrumentation Engineer as under
„« Preparation of Techno-commercial proposals for Instrumentation Control Systems. Pre Bid/ technical/Commercial discussion with Client/Consultants which leads to get contract award.

„« Feed Design accomplished such as Preparation & Review of PIDs, Control philosophy in-line with Plant operating philosophy, Control Systems/ Instrument Material Selection & Sizing etc...

„« Detailed engineering of various projects which includes Review & Preparation P&IDs, Engineering Documents/Deliverables. Liaison with Client/Consultant & Getting Approval for the above Engineering Documents. Review & Approval of Vendor's Drawings & Documents. Preparation of Good for construction/Project Execution Drawings.

„« Well conversant with International Standard/Codes such as ISA/API/ASME/ANSI/DIN/BS/IS etc, and Hazardous Area Classifications/Safety integrity Levels (SIL) for PCS/ESD/F&G systems

„« Preparation of Specification/Data Sheets for Field/on-line Instruments & Systems such as DCS/PLC/ESD/F&G/SCADA Specification, Control Schemes, Base Logics, Graphics, Groups, History & Trends etc. Also procurement & FAT/SAT of the same.

„« Developments of Logic Diagram for process plant, ESD and F&G interlock logics to cater total plant/Refinery. Also develops Start up and safe shut down Logics, BMS (Burner Management System), and other Equipment safety interlocks for Compressor/Drive Turbines and HT- Motors etc...
„« Worked as Expert Team member for doing Thermal Efficiency improvement study & Modernization of Instrumentation to Sate-Art-Level at Shuibha Refinery, KNPC Kuwait. Did study & Front Engineering.
„« Leading the Commissioning Team as a Commissioning Coordinator for commissioning of over all plant & having extensive commissioning/Start up experience and self commissioned, many Critical Equipments Viz... High Capacity Pumps, Compressors with Anti surge Control systems, Gas/Steam Turbines, Oil/Gas/Dual Fired Burners, Acid Gas Blowers, Surge Relief Skids, Custody transfer Fiscal Metering skids and Woodward Governors etc.., in addition to many DCS,PLC,ESD,F&G, HVAC and BMS Commissioning. Also problem identification & Trouble shooting interlock Logic Modifications as per process requirements and site Conditions and Team member for conducting plant Performance Acceptance Test (PAT).

„« Worked as Training Coordinator & Conducted the Class Room & On-Job Training Programme and got clients appreciations

„« Also experienced with NLG plant commissioning, Operation & Maintenance

ƒæ Professional Experience Profile:

I. Experience with M/s. Petrofac International Ltd, Sharjah UAE

1. From NOV'2006 to Date: As an Instrument Specialist/ Engineering support for Instrumentation Commissioning for RAG & Flare Mitigation Integration Project for Existing NGL-1/2/3&4 Plants at Qatar Petroleum, Qatar.

Nature of Jobs:
„Ï Leading the Instrumentation Construction and Commissioning team at Project Site
„Ï Expert Guidance in resolving Technical problems related to Engineering/Interlock Logics etc...
„Ï Support for Detailed Engineering for RAG& NGL - Flare Mitigation Project by Study & Collecting Engineering Inputs from Existing plant (Various NGL1, NGL2, NGL3 and NGL4)
„Ï Testing & Commissioning of systems such as DCS, ESD, F&G,CMS and Ethane Rich Gas (ERG) Compressors & ACID GAS Blowers and various Pumps for Off spec Vessels, KODs etc..,
„Ï Coordination with Client and Vendors and extending Technical Support for Project Execution / Instrumentation Commissioning.

2. From NOV'2005 to NOV'2006: As a Commissioning & Training Coordinator for Replacement of NK Crude Oil Export System Project for Kuwait Oil Corporation (KOC), Kuwait.

Nature of Jobs:
„Ï Leading the Commissioning Team & Over all Plant Commissioning including Process & Instrumentation for Oil Gather centre GC-15, GC-23,GC-25 and Point-A Manifold with Export Transit lines TL1,TL2, TL3 & MEW lines Fiscal Metering & Surge System, etc,.
„Ï Preparation of System Definition/Development & System Handover procedure etc...& getting Client's approval.
„Ï Preparation of Commissioning Procedures /Method statements for all Equipments and Systems and getting approval from Client.
„Ï Planning/Scheduling for Pre-Commissioning, Plant start up & Commissioning. Coordination with Engineering, Client & Vendors and Sub- Contractors
„Ï Testing, Commissioning and Start up of various control system such as
* Honeywell & ABB make DCS systems,
* HIMA, Honeywell, GE-Fanuc make PLC/ESD systems,
* GE-Fanuc & Tyco Wormald make F&G system,
* Emerson make SCADA system,
* Bentley Nevada make CMS
* Sulzer make VSD Export/Booster Pumps etc,
* Commissioning of Fiscal Metering Skid, Surge Relief Skids, HIPS type ESDVs/ MOVs etc...
„Ï Conducting & Proving the Plant Performance Acceptance Test (PAT)...
„Ï In addition to above Class Room & on-Job Training Programmes were conducted to KOC-Operational & Maintenance Personnel and got very good appreciation. Letter is attached for reference.

3. From Sep'2004 to NOV'2005: As a Lead Instrument Commissioning Engineer for British Petroleum(BP)'s World Class & largest Cross Country Oil Pipeline & Facilities Project at Azerbaijan
M/s. BP / BTC' s Azerbaijan-Georgia-Turkey (AGT)Cross Country Pipe line for Crude Oil transportation from Sangachal Terminal (in Caspian Sea) to Turkey/Ceyhan Terminal ( Merritradian Sea) through 42" Dia, 1800Km Pipe line & Pigging /Pumping stations at Azerbaijan & Georgia.

Nature of Jobs:
Leading the Instrumentation Commissioning team and responsible for Commissioning of Instrumentation Control systems both IPA1 & PSA2 Oil pumping stations at Azerbaijan which includes.

„Ï ABB (Advent-450) supplied ICSS, PCS, and ISS & ESD systems.
„Ï Telecommunication System includes Fiber Optical Communication,
„Ï Potable water Pumping system, Fire Water pumps, Deluge valves & Sprinklers systems
„Ï BMS(F&G and HVAC ) Instruments and its Controls for Heating/ Cooling
„Ï High Capacity Main Oil Pumps ( Sulzer make) with Solar Turbines
„Ï All type of Smart Field Instruments, Transducers and Analyzers (O2, CO2, SO2, BS&W, SOX/NOX, and HC) etc... Which are employed at Oil Pigging & Pumping Stations¡K?
„Ï All Types Control Valves, MOVs (Biffi & Rotork), ON/OFF Valves and PCVs, Power Cylinders and ESDVs of Bettis and Paladon makes.
„Ï Bentley Nevada Vibration/Temp Monitors/Probes ( 3300 Proximity Probes and 3500 Monitors)
„Ï Khrone Make Ultrasonic Flow meters and Thermal Mass Flow Meters
„Ï E&H Radar Level Transmitters. All type of Fire & Gas Detectors and Aquatic Leak Detectors

II. Experience with M/s. Bharat Heavy Plate & Vessels Ltd, AP, India

4. From July 2001 to Sep'2004: As a Deputy Manager (Instrumentation)/ Division Head for Leading the Team for detailed Engineering, Site Execution and Commissioning of various Oil & Gas Projects as listed below

„« GSU & LPG Recovery Unit, 1x130 TPH Oil fired Boiler for CCP and 1X1000NM3/Hr N2 Plant for M/s. Chennai Petroleum Corporation (CPCL) Chennai.
„« SRU & DHDS units, Oil Terminal Automation unit,1X 1200 HPN Plant and1X900 HPN Plant for M/s. Indian Oil Corporation Ltd(IOCL), India
„« CDU &VDU Heaters, 1x40TPH CO-Boiler and 1x50TPH utility Boiler for M/s. Hindustan Petroleum Corporation Ltd(HPCL), India

Nature of Jobs:
Leading the Team for Engineering, Execution & Commissioning of Projects detailed above, following system engineered and Commissioned.

ƒæ DCS System
* Honeywell TDC-3000, Honeywell GUS-10, Yohogowa Centum-XL and ABB Advent -450
ƒæ PLC/ESD System
* Honeywell FSC, Honeywell Logic Manager
* Allen Bradley, Siemens ( Step-5 /Hot Stand by)
* HIMA,GE-Fanuc LM90-30 and MODICON

ƒæ Other Instruments:
* All type of Smart Field Instruments, Transducers and Analyzers (O2, CO2, SO2, BS&W, SOX/NOX, and HC) etc...
* All Types Control Valves, MOVs ( Biffi & Rotork), ON/OFF Valves and PCVs, Power Cylinders
* Wood ward Governors, Bentley Nevada Vibration/Temp Monitors/Probes ( 3300 Proximity Probes and 3500 Monitors)
* Turbine Meters, Coriolis Mass Flow Meters and PD Meters

ƒæ Equipments:
* All High Capacity Centrifugal Pumps(Constant & VSD)- Sulzer, KSB make
* All High Capacity Multistage Compressors - Ingrasoll -Rand
* Gas Turbine -Solar & BHEL Make & Steam Driven Turbines - Nodroskhi, ABB.
* Gas, Fuel Oil and Dual Fire Burners- John-Zing, Critfield and Sterling Process.

5. From June 1997 to July'2001: As a Senior Instrument Engineer and Leading the Team for detailed Engineering, Site Execution and Commissioning of various Oil & Gas Projects as listed below

„« 1x50TPH utility Boiler for M/s. Hindustan Petroleum Corporation Ltd(HPCL), India
„« 500MW GT with 2X120 TPH Dual Fired Boiler for CPP at M/s. Gas Authority of India (GAIL)Ltd
„« CDU, VDU & NSU Heaters for M/s. Mangalore Refineries & Petro-Chemical Ltd (MRPL), India
„« TEI study of existing 4X180TPH Gas Fired Boilers, Inclinators and Reformers at Kuwait National Petroleum Corporation (KNPC), Kuwait

6. From July 1993 to June1997: As a Instrument Engineer and did detailed Engineering, Site Execution and Commissioning of various Oil & Gas Projects as listed below

„« Sodium Heater for M/s. Indra Gandhi Atomic Energy Centre,Kalpakkam, India
„« 1X900 TPD Ammonia Plant and 2X60 TPH Oil Fired Boilers for CPP at M/s. FACT Cochin, India
„« 2X70 TPH Oil Fired Boilers for CPP at M/s. MFL Chennai, India
„« Urea Reactors, Start up & Super Heaters at OCFL, India
„« 1x40 NM3/hr HPN plant at Semiconductor Complex, India

Nature of Jobs:
Leading the Team and did Detailed Engineering, Execution & Commissioning of Projects detailed above, following system engineered and commissioned. The following activities are undertaken

O Design & Detailed Engineering various projects which includes Review & Preparation P&IDs as per International Standard/Codes such as ISA/API/ASME/ANSI/DIN/BS/IS etc,

O Preparation of Specification/Data Sheets for Field Instrument, Control Valves Trip Valves, Power Cylinders. Analyzers ( O2, CO2, SO2, BS&W,SOX/NOX,HC), Oil & Gas Flow Meters and Control Panels etc. Also sizing of Orifice & Control Valves Etc.

o Preparation of DCS/PLC/ESD/F&G/SCADA Specification, Control Schemes, Base Logics, Graphics, Groups, History & Trends etc. Also procurement & FAT/SAT of the same.

o Liaison with Client/Consultant & Getting Approval for the above Engineering Documents.

o Review & Approval of Vendor's Drawings & Documents.

O Preparation of Good for construction/Project Execution Drawings
* Instrument Index and Instrument Location Drawings
* Cable Schedule /JB Termination Schedule and Block Diagrams
* Functional Loop Schematics/Drawings and Functional Logic Diagrams for ESD
* Cause & Effect Diagrams for ESD / F&G and Alarm/Trip Set Points Schedules
* Installation/Hookup Drawing, Cable Tray / Trench Routing & JB Location Drawing
* Control Room Layout and Instrument Location Lay outs o Preparation, Evaluation & awarding the work order Contract for Instrumentation works at project site.

General Information:
Self done a Research Project in " ARTIFICIAL HEART " called " ELECTRO - MECHANICAL SIMULATION OF ATRIO - VENTRICULAR SYSTEM " during my ME Degree Program and same was presented in a open General Seminar conducted by Anna University & got " THE BEST PROJECT AWARD " for the year 1992 - 93. The project was also exhibited to the Public in "MITEX - 92 / 93.

ƒæ Self-Normally works on computers for doing Design & Detailed Engineering works as day today activities by using window based packages such as MSOffice, MICROWARD, MICROEXCEL, MICRO POWER POINT and AutoCAD, etc

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